Interlock Switches
Tongue Switches
Trojan 5 & 6
Specifications
Standards
EN954-1, ISO13849-1, IEC/EN60204-1,
NFPA79, EN1088, ISO14119, IEC/
EN60947-5-1, ANSI B11.19, AS4024.1
Cat. 1 Device per EN954-1
Dual channel interlocks suitable for
Cat. 3 or 4 systems
CE marked for all applicable directives,
cULus and BG
4 N.C. or 3 N.C. or 2 N.C. direct
opening action
500V 250V 100V
1A 2A 5A
250V 0.5A 24V 2A
500V/500VA
10A
5V 5mA DC
>2 x 2mm (0.078in)
(Ui) 500V
(Uimp) 2500V
1 N.O. or 2 N.O.
3
6mm (0.23in)
175mm (6.89in)
(60mm) (2.36in) with flexible actuator)
20N (4.5lb)
160mm (6.29in) per sec
2 Cycle per sec
UL approved glass filled polyester
Stainless Steel
IP67
3 x M20 or quick disconnect style
-20°C to +80°C (-4°F to +176°F)
2 x M5
Any position
1,000,000 operations
1,000,000 operations
160g (0.35lbs)
Red
Category
Approvals
Safety Contacts
Designation/Utilization Cat.
AC (Ue)
(Ie)
DC
Description
The Trojan family is a universal tongue (or key) actuated safety
interlock switch designed to fit at the leading edge of sliding, hinged or
lift-off guards. The dual key entry slots and rotatable head, movable
only by releasing the cover screws, allow four actuator entry options.
The Trojan contains all of the safety related functions—i.e., forced
guided contacts, tamper resistant mechanism—allowing the machine
to be safeguarded in compliance with the machine directive.
Operation of the switch is achieved through the insertion of a
specially profiled stainless steel key that is permanently mounted to
the leading edge of the guard door. The Trojan actuator includes a
self-ejecting mechanism that prevents operation of the switch if the
actuator is not mounted to the guard door (e.g., if the operator uses a
spare key).
The Trojan 6 is available with either 4 N.C. safety contacts, 3 N.C.
safety contacts and 1 N.O. auxiliary contact or 2 N.C. safety contacts
and 2 N.O. auxiliary contacts. The unit is sealed to IP67 and has three
M20 conduit entries.
Max Switched Current/
Voltage/Load
Thermal Current (lth)
Min Current
Safety Contact Gap
Rtd. Insulation Voltage
Rtd. Impulse withstand
Voltage
Auxiliary Contacts
Pollution Degree
➊
Actuator Travel for Positive
Opening
Min Operating Radius
Break Contact Min Force
Max Actuation Speed
Max Actuation Frequency
Case Material
Actuator Material
Protection
Conduit Entry
Operating Temperature
Fixing
Mounting
Mechanical Life
Electrical Life
Weight
Colour
Features
• Strong and versatile, can be used in most applications
• Self-ejecting tamper resistant actuator, only operates when
mounted to the guard
• Four possible actuator entry points, easy to install
• GD2 style available for demanding applications
• Conforms to EN1088, EN292, EN60947-5-1, EN60204-1
➊
Conductive pollution occurs, or dry, non conductive pollution occur which
becomes conductive due to condensation.
3-14
Interlock Switches
Tongue Switches
Trojan 5 & 6
Product Selection
Contacts
Model Type
Safety
Aux.
BBM/
MBB
M20 Conduit
Actuator
Standard
Guide/Semi-Flex
Guide/Fully-Flex
—
M20 Conduit
440K-T11090
440K-T11110
440K-T11467
440K-T11089
440K-T11085
440K-T11118
440K-T11123
440K-T11468
440K-T11146
440K-T11336
440K-T11337
440K-T11338
440K-T11147
440K-T11339
440K-T11340
440K-T11341
440K-T11167
1/2in NPT Adaptor
440K-T11202
440K-T11203
440K-T11204
—
—
440K-T11208
440K-T11209
440K-T11210
440K-T11469
440K-T11211
440K-T11212
440K-T11213
—
440K-T11470
440K-T11471
440K-T11472
—
Quick Disconnect
End
440K-T11205
440K-T11206
440K-T11207
440K-T11129
—
440K-T11224
440K-T11363
440K-T11364
440K-T11365
440K-T11366
440K-T11367
440K-T11368
440K-T11226
440K-T11369
440K-T11370
440K-T11371
440K-T11372
BBM
Trojan 5
Standard
BBM
Gold
Contacts
Standard
Standard
MBB
2 N.C.
1 N.O.
Guide/Semi-Flex
Guide/Fully-Flex
—
GD2 Standard
Guide/Semi-Flex
Guide/Fully-Flex
—
Standard
Guide/Semi-Flex
Guide/Fully-Flex
—
BBM
Trojan 5 GD2
Front Entry
MBB
Recommended mating cable for Trojan 5, 2m (6.5ft). See page 15-11 for details and additional lengths.
889R-F6ACA-2
3-15
Interlock Switches
Tongue Switches
Trojan 5 & 6
Product Selection (continued)
Contacts
Model Type
Safety
Aux.
BBM/
MBB
M20 Conduit
Actuator
Standard
Semi-Flex
Fully-Flex
—
—
Standard
Semi-Flex
Fully-Flex
—
—
—
Standard
Guide/Semi-Flex
Guide/Fully-Flex
—
—
Standard
Guide/Semi-Flex
Guide/Fully-Flex
—
—
—
M20 Conduit
440K-T11171
440K-T11436
440K-T11437
440K-T11449
440K-T11450
440K-T11174
440K-T11439
440K-T11440
440K-T11452
440K-T11453
440K-T11441
440K-T11418
440K-T11442
440K-T11443
440K-T11188
440K-T11456
440K-T11445
440K-T11446
440K-T11447
440K-T11459
440K-T11460
440K-T11448
1/2in NPT Adaptor
440K-T11435
440K-T11405
440K-T11406
440K-T11408
440K-T11465
440K-T11438
440K-T11412
440K-T11413
440K-T11416
440K-T11454
440K-T11172
440K-T11466
440K-T11420
440K-T11423
440K-T11444
440K-T11457
440K-T11425
440K-T11428
440K-T11429
440K-T11433
440K-T11461
440K-T11432
Quick Disconnect
End Entry
440K-T11403
440K-T11404
440K-T11407
440K-T11409
440K-T11451
440K-T11410
440K-T11411
440K-T11414
440K-T11415
440K-T11455
440K-T11417
440K-T11419
440K-T11421
440K-T11422
440K-T11424
440K-T11458
440K-T11426
440K-T11427
440K-T11430
440K-T11434
440K-T11462
440K-T11431
3 N.C.
1 N.O.
BBM
MBB
Trojan 6
Standard
2 N.C.
2 N.O.
BBM
MBB
4 N.C.
—
—
3 N.C.
1 N.O.
BBM
MBB
Trojan 6 GD2
Front Entry
2 N.C.
2 N.O.
BBM
MBB
4 N.C.
—
—
Recommended mating cable for Trojan 6, 2m (6.5ft). See page 15-10 for details and additional lengths.
889D-F8AB-2
3-16
Interlock Switches
Tongue Switches
Trojan 5 & 6
Accessories
Description
For Dimensions refer to page
Catalogue Number
Standard Actuator
(Standard Model Only)
14-5
440K-A11095
GD2 Standard Actuator
(GD2 Model Only)
14-4
440G-A27011
Flat Actuator
14-5
440K-A11112
Alignment Guide with
Semi-flexible Actuator
(Discard the Alignment Guide for GD2)
14-5
440K-A11144
Alignment Guide with
Fully-flexible Actuator
(Discard the Alignment Guide for GD2)
14-6
440K-A27010
Sliding Bolt Actuator
(GD2 Model Only)
14-4
440G-A27163
Catch and Retainer Kit
(Standard Model Only)
14-4
440K-A11094
3-17
Interlock Switches
Tongue Switches
Trojan 5 & 6
Approximate Dimensions—mm (in)
Standard Model
End Entry
32 (1.26)
5.5
(0.22)
(0.55)
14
9 (0.35)
3
(0.12)
15.75
(0.62)
20.5
(0.81)
3
(0.12)
5
(0.2)
95 (3.74)
24 (0.94)
5 (0.2)
5.5 (0.22)
Front Entry
52 (2.05)
20.5
(0.81)
15.75 (0.62)
46 (1.81)
7 (0.28)
32 (1.26)
End Entry
32 (1.26)
36 (1.42)
6
(0.24)
5 (0.2)
5.5 (0.22)
Front Entry
52 (2.05)
(0.81)
Mounting Holes
GD2 Model
for M5 Screws
8
(0.31)
5
5.5
3
15.75
(0.62)
(0.12)
(0.81)
20.5
3
(0.12)
24 (0.94)
95 (3.74)
9
(0.35)
14
(0.55)
20.5
15.75 (0.62)
46 (1.81)
7
(0.28)
8
(0.31)
Mounting Holes
for M5 Screws
3-18
40 (1.57)
40 (1.57)
