DATA SHEET
Product Name Automotive High Power Thick Film Chip Resistors
Part Name HQ Series
Uniroyal Electronics Global Co., Ltd.
88#, Longteng Road, Economic & Technical Development Zone, Kunshan, Jiangsu, China
Tel
Email
Manufacture Plant
+86 512 5763 1411 / 22 /33
marketing@uni-royal.cn
Uniroyal Electronics Industry Co., Ltd.
Aeon Technology Corporation
Royal Electronic Factory (Thailand) Co., Ltd.
Royal Technology (Thailand) Co., Ltd.
Automotive High Power Thick Film Chip Resistors
1. Scope
1.1 This specification for approve relates to the Automotive High Power Thick Film Chip Resistors manufactured by UNI-ROYAL.
1.2 Suitable for reflow & wave soldering
1.3 Application car
2. Part No. System
Part No. includes 14 codes shown as below:
2.1 1
st
~4
th
codes: Part name. E.g.: HQ02,HQ03,HQ05,HQ06,HQ07,HQ10,HQ12
2.2 5
th
~6
th
codes: Power rating.
E.g.: W=Normal Size
“1~G” = “1~16”
Wattage
Normal Size
1/32
WH
3/4
07
1/2
W2
1/3
W3
1/4
W4
1/8
W8
1/10
WA
1/16
WG
1/20
WM
1
1W
If power rating is equal or lower than 1 watt, 5
th
code would be “W” and 6
th
code would be a number or letter.
E.g.: WA=1/10W
W4=1/4W
th
2.3 7 code: Tolerance. E.g.: D=±0.5%
F=±1%
G=±2%
J=±5%
K= ±10%
th
th
2.4 8 ~11 codes: Resistance Value.
2.4.1 If value belongs to standard value of E-24 series, the 8
th
code is zero, 9
th
~10
th
codes are the significant figures of resistance value, and the
11
th
code is the power of ten.
2.4.2 If value belongs to standard value of E-96 series, the 8
th
~10
th
codes are the significant figures of resistance value, and the 11
th
code is
the power of ten.
2.4.311
th
codes listed as following:
0=10
0
1=10
1
2=10
2
3=10
3
4=10
4
5=10
5
6=10
6
J=10
-1
K=10
-2
L=10
-3
M=10
-4
2.5 12
th
~14
th
codes.
2.5.1 12
th
code: Packaging Type. E.g.: C=Bulk
T=Tape/Reel
th
2.5.2 13 code: Standard Packing Quantity.
4=4,000pcs
5=5,000pcs
C=10,000pcs
D=20,000pcs
E=15,000pcs
Chip Product: BD=B/B-20000pcs
TC=T/R-10000pcs
th
2.5.3 14 code: Special features.
E = Environmental Protection, Lead Free, or Standard type.
3. Ordering Procedure
(Example: HQ05 1/3W ±5% 10KΩ T/R-5000)
H
Q
0
5
W
3
J
0
1
0
3
T
5
E
Product Type:
Fill-in 4 digits with
the chip resistor
type as follows:
HQ02
HQ03
HQ05
HQ06
HQ07
HQ10
HQ12
Wattage:
Normal size:
WG=1/16W
WA=1/10W
W8=1/8W
W5=1/5W
W4-1/4W
W3=1/3W
W2=1/2W
07=3/4W
1W=1W
2W=2W
Tolerance:
F=±1%
J=±5%
Resistance Value:
5% (E-24 series):
1
st
code is zero, 2
nd
~3
rd
codes are
the significant figures of resistance
value, and the rest code is the
power of ten.
1% (E-96 series):
1
st
~3
rd
codes are the significant
figures of resistance value and the
rest code is the power of ten.
J=10
-1
; K=10
-2
; L=10
-3
Packing
quantity:
1=1000PCS
2=2000PCS
3=3000PCS
4=4000PCS
5=5000PCS
C=10000PCS
Special Feature:
E= Lead-Free
Packing Type:
T=Tape/Reel
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Automotive High Power Thick Film Chip Resistors
4. Marking
4.1 For HQ02 size. Due to the very small size of the
resistor’s body, there is no marking on the body.
4.2 Normally, the making of 0Ω HQ03, 0Ω HQ05,
0Ω HQ06, 0Ω HQ07, 0Ω HQ10, 0Ω HQ12
resistors as following
4.3±5% tolerance products (E-24 series):
3 codes.
1
st
~2
nd
codes are the significant figures of resistance value,
and the rest code is the power of ten.
4.4
±1%
tolerance products (E-96 series):
4 codes.
1
st
~3
rd
codes are the significant figures of resistance value,
and the rest code is the power of ten.
Letter "R" in mark means decimal point.
0
→
0
333
→
33KΩ
2701
→
2.7KΩ
5. Dimension
Type
HQ02(0402)
HQ03(0603)
HQ05(0805)
HQ06(1206)
HQ07(1210)
HQ10(2010)
HQ12(2512)
Dimension(mm)
L
1.00±0.10
1.60±0.10
2.00±0.15
3.10±0.15
3.10±0.10
5.00±0.10
6.35±0.10
W
0.50±0.05
0.80±0.10
1.25+0.15/-0.10
1.55+0.15/-0.10
2.60±0.20
2.50±0.20
3.20±0.20
H
0.35±0.05
0.45±0.10
0.55±0.10
0.55±0.10
0.55±0.10
0.55±0.10
0.55±0.10
A
0.20±0.10
0.30±0.20
0.40±0.20
0.45±0.20
0.50±0.25
0.60±0.25
0.60±0.25
B
0.25±0.10
0.30±0.20
0.40±0.20
0.45±0.20
0.50±0.20
0.50±0.20
0.50±0.20
6. Resistance Range
Type
HQ02
HQ03
HQ05
HQ06
HQ07
HQ10
HQ12
Power Rating Power Rating
at 125℃
at 70℃
1/10W
1/16W
1/5W
1/10W
1/3W
1/8W
1/2W
1/4W
3/4W
1/3W
1W
3/4W
2W
1W
Resistance Range
1.0%
1Ω~10M
1Ω~10M
1Ω~10M
1Ω~10M
1Ω~10M
1Ω~10M
1Ω~10M
5.0%
1Ω~10M
1Ω~10M
1Ω~10M
1Ω~10M
1Ω~10M
1Ω~10M
1Ω~10M
7. Ratings
Max.
Working
Voltage
50V
75V
150V
200V
200V
200V
200V
Max.
Overload
Voltage
100V
100V
300V
400V
500V
500V
500V
Dielectric
withstanding
Voltage
100V
300V
500V
500V
500V
500V
500V
Resistance
Value of
Jumper
<50mΩ
<50mΩ
<50mΩ
<50mΩ
<50mΩ
<50mΩ
<50mΩ
Rated
Current of
Jumper
1A
1A
2A
2A
2A
2A
2A
Max.
Overload
Current of
Jumper
2A
2A
5A
10A
10A
10A
10A
Type
HQ02
HQ03
HQ05
HQ06
HQ07
HQ10
HQ12
Operating
Temperature
-55℃~155℃
-55℃~155℃
-55℃~155℃
-55℃~155℃
-55℃~155℃
-55℃~155℃
-55℃~155℃
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Automotive High Power Thick Film Chip Resistors
8. Soldering pad size recommended
Type
HQ02
HQ03
HQ05
HQ06
HQ07
HQ10
HQ12
A
0.5±0.05
0.8±0.05
1.0±0.1
2.0±0.1
2.0±0.1
3.6±0.1
4.9±0.1
Dimension(mm)
B
C
0.5±0.05
0.6±0.05
0.8±0.05
0.9±0.05
1±0.1
1.4±0.1
1.1±0.1
1.8±0.1
1.1±0.1
2.9±0.1
1.4±0.1
3±0.1
1.35±0.1
3.7±0.1
D
1.5±0.05
2.4±0.05
3±0.1
4.2±0.1
4.2±0.1
6.4±0.1
7.6±0.1
9. Derating Curve
Power rating will change based on continuous load at ambient temperature from -55 to 155℃.
It is constant between -55 to 70℃or 125℃, and derate to zero when temperature rise from 70℃ or 125℃ to 155℃.
Voltage rating:
Resistors shall have a rated direct-current (DC) continuous working voltage or an approximate sine-wave
root-mean-square (RMS) alternating-current (AC) continuous working voltage at commercial-line
frequency and waveform corresponding to the power rating, as determined from the following formula:
RCWV =
√
× R
Remark: RCWV: Rating Continuous Working Voltage (Volt.) P: power rating (Watt)
R: nominal resistance (Ω)
In no case, the rated DC or RMS AC continuous working voltage must be greater than the applicable maximum value.
The overload voltage is 2.5 times RCWV or Max. Overload voltage whichever is lower.
10. Structure
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Automotive High Power Thick Film Chip Resistors
11. Performance Specification
Characteristic
Limits
±5%: ±(3.0%+0.1Ω)
±1%: ±(1.0%+0.1Ω)
<100mΩ
Electrical
Characterization
1Ω<R≤10Ω :
±200PPM/°C
10Ω<R≤10MΩ :
±100PPM/°C
±1%:
±(1.0%+0.05Ω)
±5%:
±(2.0%+0.05Ω)
No Mechanical Damage
Reference 5. Dimension
Standards
Ref. Standards
Test Method
70℃or 125℃of operating power, 1000H (1.5 hours “ON”,
0.5 hour “OFF”).
Note: Power Rating Refer to item 6.
Apply to rate current for 0
Ω
Parametrically test per lot and sample size
requirements, summary to show Min, Max, Mean and
Standard deviation at room as well as Min and Max
operating temperatures.
4.13 Permanent resistance change after the application of a
potential of 2.5 times RCWV or Max. Overload Voltage
whichever less for 5 seconds..
Electrical test not required.
Inspect device construction, marking and workmanship
Verify physical dimensions to the applicable device detail
specification.
Note: User(s) and Suppliers spec. Electrical test not required.
Note: Add Aqueous wash chemical – OKEM Clean or
equivalent. Do not use banned solvents.
Force of 1.8kg for 60 seconds.
1000hrs. @T=155℃.Unpowered. Measurement at 24±2
hours after test conclusion.
Apply to rate current for 0
Ω
JESD22 Method
JA-104
1000 Cycles (-55℃ to +155℃). Measurement at 24±2 hours
after test conclusion.
Apply to rate current for 0
Ω
1000 hours 85℃,85%RH.
Note: Specified conditions: 10% of operating power.
Measurement at 24±2 hours after test conclusion.
Apply to rate current for 0
Ω
MIL-STD-202
Method 213
Wave Form: Tolerance for half sine shock pulse. Peak value
is 100g’s. Normal duration (D) is 6.
5g’s for 20 min., 12cycle each of 3 orientations.
Note: Use 8”*5”PCB. 031” thick 7 secure points onone long
side and 2 secure points at corners of opposite sides. Parts
mounted within 2’ from any secure point. Test from 10-
2000Hz.
Test condition: HQ02: 0.5KV; HQ03: 1KV; HQ05:2KV;
HQ06: 3KV; HQ07、HQ10、HQ12: 5KV
For both leaded & SMD. Electrical test not required.
Magnification 50X. Conditions:
a) Method B 4hrs at 155℃ dry heat, the dip in bath with
245℃,5s.
b) Method D: at 260℃, 60s.
Operational life
MIL-STD-202
Method 108
User Spec
Short-time
overload
External Visual
JIS-C-5201
MIL-STD-883
Method 2009
JESD22
MH
Method JB-100
MIL-STD-202
Method 215
JIS-C-6429
Physical Dimension
Resistance to
Solvent
Terminal Strength
Marking Unsmeared
Not broken
±(1.0%+0.1Ω)
<50mΩ
High Temperature
Exposure (Storage)
MIL-STD-202
Method 108
Temperature
Cycling
±(1.0%+0.1Ω)
<50mΩ
±5%: ±(3.0%+0.05Ω)
±1%: ±(1.0%+0.05Ω)
<100mΩ
Biased Humidity
MIL-STD-202
Method 103
Mechanical Shock
±(1.0%+0.1Ω)
Vibration
±(1.0%+0.1Ω)
MIL-STD-202
Method 204
ESD
±(1.0%+0.1Ω)
AEC-Q200-002
Soldrability
Coverage must be over 95%.
J-STD-002
Flammability
No ignition of the tissue paper or
scorching or the pinewood board
UL-94
V-0 or V-1 are acceptable. Electrical test not required.
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