TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-400
REVISION
1 of 6
EYE OF NEEDLE PRESS FIT QUICKIE HEADERS
AUTHORIZED BY
DATE
A
Sep. 21, 2006
M. BARRIOS
CLASSIFICATION
UNRESTRICTED
1.0
1.1
1.2
SCOPE.
Content. This specification covers the performance requirements for EON Press Fit Quickie family of
compliant, press-fit daughter board post headers.
Qualification. When tests are performed on the subject product line, the procedures specified in the
applicable specifications must be used. All inspections shall be performed using the applicable inspection
plans and product drawings.
APPLICABLE DOCUMENTS
2.0
2.1 Specifications.
(a) General requirements from test specification.
(b) Engineering drawings
(c) Process drawings
2.2
Military Standards.
(a) MIL-STD-105: Sampling procedure and tables for inspection by attributes.
(b) MIL-STD-1344: Test methods from electrical connectors
(c) MIL-STD-202:
2.3 Commercial Standards.
(a) UL94-V0
3.0
3.1
3.2
REQUIREMENTS.
Design and construction. Connectors shall be of the design, construction, and physical dimensions
specified on the applicable product drawing.
Materials.
A. Contacts. Copper Alloy, nickel plate all-over or duplex plate of gold, GXT, Tin or Tin-Lead as required by the
product drawing.
B. Thermoplastic, UL94-V-0
3.3
3.4
Performance and Test Description Header assemblies shall be designed to meet the electrical,
mechanical, and environmental performance requirements specified in Section 3.4.
Test Requirements and Procedure Summary.
Form E-3334
Rev E
GS-01-001
PDM: Rev:A
STATUS:
Released
Printed: Nov 28, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-400
REVISION
2 of 6
EYE OF NEEDLE PRESS FIT QUICKIE HEADERS
AUTHORIZED BY
DATE
A
Sep. 21, 2006
M. BARRIOS
CLASSIFICATION
UNRESTRICTED
TEST DESCRIPTION
Examination of
product.
Contact to plated
through hole
resistance
Insulation Resistance
Dielectric
Withstanding
Voltage (DWV)
Bend Strength
REQUIREMENT
Meets requirements of product
drawing.
1.0 Milliohms max. init.
4.0 Milliohms max. final
5000 Mégohms min. init.
1000 Mégohms min. final
No arcover or insulation breakdown or
current leakage greater than 1
Milliamp.
No damage to wire-wrap pin
PROCEDURE
Visual, dimensional and functional per QAP
Test as shown in Figure 1
Method 3003 of MIL-STD-1344
Method 3001 condition 1 of MIL-STD-1344 test
voltage 1000 VRMS, 60 cycles per second
duration 60 seconds
Tested on a circuit board-connector assembly in
accordance with method 211 MIL-STD-202 test
method C: load of one (1) pound and a maximum
bend of 30°, each side of the center line.
Tested to method 211, MIL-STD202 test
condition E with 2 ½ ounce inches of torque
Pull or push individual pin at a rate of 0.1 inches
per minute and measure force required to move
pin
Pull or push individual pin at a rate of 0.1 inches
per minute and measure force required to move
pin
Pins assembled to a PCB shall experience a
motion of 30° magnitude in any radial direction at
either end of the pin
Test to method 1003 of MIL-STD-1344. For
connectors to be used in higher that 85° C
environment, test to MIL-STD-202 Method 107
Condition.
Test to method 1002 of MIL-STD-1344 Type 1,
test condition B (96 HOURS AT 40° C and 95%
RH)
Torque Strength
Pin to board
Retention
Pin to housing
Retention
Pin Stability
1) No damage to wire-wrap terminals
2) Meets the final contact to plated
through hole resistance
Three (3) pound min.
Three (3) pound min.
No visible motion of the board interface
Thermal Shock
1) No evidence of crazing,
cracking or other damage
to the assembly
1) Meets the insulation resistance final
min value.
2) Meets the final contact to plated
through hole resistance.
Humidity
Form E-3334
Rev E
GS-01-001
PDM: Rev:A
STATUS:
Released
Printed: Nov 28, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-400
REVISION
3 of 6
EYE OF NEEDLE PRESS FIT QUICKIE HEADERS
AUTHORIZED BY
DATE
A
Sep. 21, 2006
M. BARRIOS
CLASSIFICATION
UNRESTRICTED
Vibration
Shock
Solvent Resistance
1) No physical or mechanical damage.
2) No discontinuity greater than 1
Microsecond.
3) Meets the final contact to plated
through hole resistance.
1) No physical or mechanical damage.
2) No physical or mechanical damage.
3) Meets the final contact to plated
through hole resistance.
No evidence of swelling, cracking,
crazing, dimensional change or
entrapment of foreign matter that would
effect connector function
Mate connector assembly with test Board and
test to method 2005, MIL-STD-1344 test
condition III.
Test to method 2004, MIL-STD-1344, test three
blows in each direction along each of three
mutually perpendicular axes-total of 18 shocks.
Connector assemblies cleaned in a vapor
degreaser using Freon TF for 30 seconds (10
seconds at peak temperature).
3.5
Test Sequence.
a) See Paragraph 4.1.A
b) Numbers indicate sequence in which tests are performed.
TEST GROUP (a)
TEST DESCRIPTION
1
2
3
TEST SEQUENCE (b)
1
1
2,6
2
3
5
3
6
4
3
5
4
5
3
4
7
4
1
2,5
Examination of product
Contact to Plated though Hole
Insulation Resistance
Bend Strength
Torque Strength
Board Retention
Housing Retention
DWV
Pin Stability
Thermal Shock
Humidity
Vibration
Shock
Solvent Resistance
1
2, 4, 6
7
Form E-3334
Rev E
GS-01-001
PDM: Rev:A
STATUS:
Released
Printed: Nov 28, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-400
REVISION
4 of 6
EYE OF NEEDLE PRESS FIT QUICKIE HEADERS
AUTHORIZED BY
DATE
A
Sep. 21, 2006
M. BARRIOS
CLASSIFICATION
UNRESTRICTED
4.0
4.1
QUALITY ASSURANCE PROVISIONS.
Qualification Inspection.
A. Sample Selection. Connector housings and contacts shall be prepared in accordance with applicable
instruction sheets. They shall be selected at random from current production. Each group shall consist of
three connector assemblies. Where individual readings are specified, only 15 random readings shall be
taken per test group.
B. Test Sequence. Qualification inspection shall be verified by testing samples as specified in Section 3.5
4.2
Acceptance.
4.2.1
4.2.2
Acceptance Inspection. Acceptance inspection shall be consistent with 4.2.3 below.
Inspection Lot. An inspection lot shall consist of all connectors produced under essentially the same
and offered for inspection at one time.
Sampling Plan. A) Statistical sampling and inspection shall be performed for General Inspection;
B) FCI is committed to a Zero Defect Philosophy utilizing Statistical Process Control. Our
commitment to Zero Defects is a continuous improvement in process quality.
Rejected Lots. Rejected lots shall be reworked to correct the defects or screened to remove
defective units and re-submitted for inspection.
Disposition of Sample Units. Sample units that have been subjected to the acceptance inspection
shall be considered deliverable on the contract or purchase order.
4.2.3
4.2.4
4.2.5
Form E-3334
Rev E
GS-01-001
PDM: Rev:A
STATUS:
Released
Printed: Nov 28, 2010
.
TYPE
NUMBER
PRODUCT SPECIFICATION
TITLE
PAGE
GS-12-400
REVISION
5 of 6
EYE OF NEEDLE PRESS FIT QUICKIE HEADERS
AUTHORIZED BY
DATE
A
Sep. 21, 2006
M. BARRIOS
CLASSIFICATION
UNRESTRICTED
FIGURE 1 – CONTACT TO PLATED THRUGH HOLE RESISTANCE
Form E-3334
Rev E
GS-01-001
PDM: Rev:A
STATUS:
Released
Printed: Nov 28, 2010
.
