NUMBER
TYPE
GS-12-006
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
Conan™ Micro miniature Connector System
1 of 17
AUTHORIZED BY
DATE
T
29 July 08
C. Martinez
CLASSIFICATION
UNRESTRICTED
1.0
OBJECTIVE
This specification defines the performance, test, quality, and reliability requirements of the Conan
™
Micro
miniature Connector System as well as Lead Free product that meets the requirement of the European Union
Directives of Restriction for Hazardous Substances (Directive 2002/95/EC).
2.0
SCOPE
This specification is applicable to the termination characteristics of the Conan
™
connector system, which provides
for parallel interconnection of printed wiring boards in low power applications.
3.0
GENERAL
PARAGRAPH
1.0
2.0
3.0
4.0
5.0
5.1
5.2
5.3
5.4
6.0
7.0
8.0
9.0
9.1
9.2
9.3
9.4
9.5
TITLE
Objective
Scope
General
Applicable Documents
Requirements
Qualification
Material
Finish
Design and Construction
Electrical Characteristics
Mechanical Characteristics
Environmental Conditions
Quality Assurance Provisions
Equipment Calibration
Inspection Conditions
Sample Quantities and Description
Qualification Testing
Requalification Testing
4.0
APPLICABLE DOCUMENTS
In the event of a conflict between the requirements outlined in this specification and the product drawing, the
product drawing shall take precedence. In the event of a conflict between the requirements outlined in this
specification and the referenced documents, this specification shall take precedence.
Copyright FCI
Form E-3334
Rev F
GS-01-001
PDM: Rev:T
STATUS:
Released
Printed: Nov 28, 2010
.
NUMBER
TYPE
GS-12-006
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
Conan™ Micro miniature Connector System
2 of 17
AUTHORIZED BY
DATE
T
29 July 08
C. Martinez
CLASSIFICATION
UNRESTRICTED
4.1
SPECIFICATIONS
4.1.1
Engineering Drawings 91900, 10084781 & 10086244
4.2
MILITARY STANDARDS
4.2.1
4.2.2
4.2.3
MIL-STD-202F: Test Methods for Electronic Component Parts
EIA-364: Test Methods for Electrical Connectors
MIL-C-45662: Equipment Calibration
4.3
FEDERAL SPECIFICATIONS
4.3.1
4.3.2
4.3.3
4.3.4
4.3.5
QQ-N-290:
QQ-N-533:
QQ-B-750:
QQ-B-613:
QQ-S-571:
Nickel Plating (Electrodeposited)
Beryllium Copper Alloy Strip
Phosphor Bronze Alloy Strip
Cartridge Brass Alloy Strip
Solder
4.4
OTHER STANDARDS AND SPECIFICATIONS
4.4.1
4.4.2
4.4.3
4.4.3
4.4.4
4.4.5
UL-94:
Flammability
ASTM B-19: Brass
ASTM B-36: Brass
ASTMB-194: Beryllium Copper
ASTM B-103: Phosphor Bronze
ISO 9000
4.5
FCI SPECIFICATIONS
4.5.1
4.5.2
4.5.3
4.5.4
4.5.5
BUS-03-114:
BUS-03-404:
GS-19-037:
GS-19-036:
GS-19-039:
Capacitance Measurement
Normal Force Measurement
Solderability
Porosity
Plating Adhesion
4.6
FCI LAB REPORTS - SUPPORTING DATA
4.6.1
4.6.2
4.6.3
4.6.4
4.6.5
4.6.6
EL-93-03-062: Qualification Testing
EL-93-03-062B: Qualification Testing
EL-92-08-051: Qualification Testing
EL-94-01-031: Qualification Testing
EL-2004-09-024: Qualification Testing
ZA5-2625 Lead-free plating investigation (DOE pure tin)
Copyright FCI
Form E-3334
Rev F
GS-01-001
PDM: Rev:T
STATUS:
Released
Printed: Nov 28, 2010
.
NUMBER
TYPE
GS-12-006
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
Conan™ Micro miniature Connector System
3 of 17
AUTHORIZED BY
DATE
T
29 July 08
C. Martinez
CLASSIFICATION
UNRESTRICTED
5.0
REQUIREMENTS
5.1
QUALIFICATION
Connectors furnished under this specification shall be products that are capable of meeting the
qualification test requirements specified herein.
5.2
MATERIAL
The material for each part shall be as specified herein, or equivalent. Substitute material shall meet
the performance requirements of this specification.
5.2.1
5.2.2
5.2.3
5.2.4
5.3
FINISH
5.3.1
The header and receptacle terminals shall be plated in the contact area with 15
microinches min. GXT™, 30 microinches min. GXT™ or 50 microinches min. Gold
(dependent on finish specified by part number) over 50 microinches Nickel or Copper.
The terminal soldertail shall be plated with 200 microinhces min. tin lead, 100
microinches min. tin lead or pure tin over 50 microinches min. Nickel or Copper . The
terminal areas outside of the contact area and soldertail areas shall be plated with 50
microinches min. Nickel or Copper.
The hold-down shall be plated with 100 microinches min. tin lead or pure tin over 50
microinches min. Nickel or Copper.
Receptacle Terminal. The base material shall be beryllium copper strip C17200, SHM
(TMO5).
Header Terminal. The base material shall be 3/4 hard phosphor bronze strip C51000.
Header and Receptacle Insulator Housing. The insulators shall be molded of 30% glass
filled liquid crystal polymer that is rated 94V-0 or better in accordance with UL-94.
Hold-Down. The base material shall be full hard, brass strip C26000. See Section 5.3.2
for plating requirements.
5.3.2
5.4
DESIGN AND CONSTRUCTION
The connector shall be a multi-piece assembly having two rows of contacts with surface mount
soldertail terminations and solderable surface mount retention devices for installation on surface
mount printed wiring boards or flexible circuits.
5.4.1
5.4.2
Mating. The connector shall be capable of mating and unmating manually without the
use of special tools.
Workmanship. Connectors shall be uniform in quality and shall be free from burrs,
scratches, cracks, voids, chips, blisters, pin holes, sharp edges, and other defects that
will adversely affect life or serviceability. Open knit lines, which may appear as a crack,
may be present in the housing but do not adversely affect the performance of the
connector as per the requirements outlined in this specification.
GS-01-001
Copyright FCI
Form E-3334
Rev F
PDM: Rev:T
STATUS:
Released
Printed: Nov 28, 2010
.
NUMBER
TYPE
GS-12-006
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
Conan™ Micro miniature Connector System
4 of 17
AUTHORIZED BY
DATE
T
29 July 08
C. Martinez
CLASSIFICATION
UNRESTRICTED
6.0
ELECTRICAL CHARACTERISTICS
6.1
CURRENT RATING
The maximum current rating based upon a 30 degree C temperature rise over ambient is 1.0 amp
DC per contact for a 69 position connector with all contacts carrying current. The maximum current
carrying capacity for an individual contact is 2.0 amps D.C.
6.2
LOW LEVEL CONTACT RESISTANCE
The low level contact resistance of the 4.15mm, 4.5mm, 5mm and 5.5mm mated height connectors
shall not exceed 20 milliohms initially and 30 milliohms after environmental exposure when
measured in accordance with EIA-364 TP45. The low level contact resistance of the 6mm, 7mm
and 7.5mm mated height connectors shall not exceed 25 milliohms initially and 35 milliohms after
environmental exposure when measured in accordance with EIA-364 TP45. The following details
shall apply:
A.
Method of connection: Attach current and voltage leads as shown in Figure 1.0. The
resistance shall be measured from the solder tail of the header to the solder tail of the
receptacle.
Test Voltage: 20 millivolts DC max open circuit.
Test Current: Not to exceed 100 milliamperes.
B.
C.
6.3
INSULATION RESISTANCE
The insulation resistance of the mated connectors shall not be less than 1 gigaohm after
environmental exposure when measured in accordance with MIL-STD-202F, Method 302. The
following details shall apply:
A.
B.
C.
Test voltage: 500 volts DC
Preparation: The connectors shall be mated but not soldered to a P.C. board.
Measurement points: The insulation resistance shall be measured between a minimum
of 10 adjacent and 10 opposing contacts per connector.
6.4
DIELECTRIC WITHSTANDING VOLTAGE
There shall be no evidence of arc-over, insulation breakdown or leakage current in excess of 1
milliampere when the unmated connector is tested in accordance with MIL-STD-202F, Method 301.
The following details shall apply:
A.
Test voltage: 500 volts rms at 60 hz.
GS-01-001
Copyright FCI
Form E-3334
Rev F
PDM: Rev:T
STATUS:
Released
Printed: Nov 28, 2010
.
NUMBER
TYPE
GS-12-006
TITLE
PRODUCT SPECIFICATION
PAGE
REVISION
Conan™ Micro miniature Connector System
5 of 17
AUTHORIZED BY
DATE
T
29 July 08
C. Martinez
CLASSIFICATION
UNRESTRICTED
B.
C.
D.
Test duration: 60 seconds
Preparation: The connectors shall be mounted but not soldered to a P.C. board.
Measurement points: The dielectric withstanding voltage shall be applied across a
minimum of 10 adjacent and 10 opposing contacts.
6.5
CAPACITANCE
The capacitance between adjacent and opposing contacts in a mated connector shall not exceed
2.0 picofarads when tested in accordance with Du Pont specification BUS-03-114. The following
details shall apply:
A.
B.
C.
Test frequency: 100 khz
Preparation: The connectors shall be mated but not soldered to a P.C. board.
Measurement points: The capacitance shall be measured across a minimum of 10
adjacent and 10 opposing contacts.
7.0
MECHANICAL CHARACTERISTICS
7.1
CONTACT RETENTION
Individual contacts in the unterminated header and receptacle portions of the connector shall
withstand a load normal to the soldertail of 0.25 min. pounds. The force shall be measured on a
minimum of 10 contacts per unmated header and receptacle connector. The crosshead speed shall
be no greater than 0.2 inches per minute.
7.2
MATING FORCE
The force to mate header and receptacle connectors that are mounted on a P.C. board shall not
exceed 125 grams per contact. The crosshead speed shall be no greater than 1.0 inches per
minute.
7.3
UNMATING FORCE
The force to unmate header and receptacle connectors that are mounted on a P.C. board shall be
no less than 45 grams per contact. The crosshead speed shall be no greater than 1.0 inch per
minute.
7.4
NORMAL FORCE
Copyright FCI
Form E-3334
Rev F
GS-01-001
PDM: Rev:T
STATUS:
Released
Printed: Nov 28, 2010
.
