Varicon
®
Series 8016 – .075" x .130" x .150" Grid Pattern
FEATURES
•
Available in five sizes: 20, 38, 56, 90 and 120 contacts
•
Insertable / removable Varilok contacts
•
Crimp, solder, solderless wrap, and taper tab terminations
•
Exceptional versatility: all hardware can be mounted on
plug or receptacle (see ordering code)
•
Actuating screw facilitates mating and unmating, locks
mated connectors together
•
Polarizing hardware can be set to any of six positions at
factory; can also be reset by user (see polarizing code)
•
Optional cover with top or side cable entry and clamp
•
Optional cable strain relief clamp with adjustable strap
for large or small cable bundles (fits on sizes 38 and 56)
•
Plug and receptacle contacts are protected from
mishandling
•
Guide pins and sockets ensure correct alignment when
mating
•
Aluminum covers
•
CSA acceptable polyester material
TECHNICAL SPECIFICATIONS
Current Rating:
8 amperes, maximum
Contact Resistance:
6 milliohms, maximum
Contact Material:
Phosphor bronze
Contact Plating:
Gold, 10 microinches min.,
over Nickel,
50-100 microinches
Insulator Material:
Thermoplastic 94V-O glass
filled polyester
Insulation Resistance:
5,000 megohms, min.
(polyester)
Sea Level: 1250 volts RMS
3.4" Hg:
625 volts RMS
Cover and Clamp Material and Finish:
Aluminum with clear chromate under grey
enamel finish
14
Varicon
®
Series 8016 – Basic Components
CONECTORS:
Male
Female
(Exposed Contacts)
(Recessed Contacts)
Male, Jackscrew
Male, Fixed Nut
Female, Fixed Nut
Female, Jackscrew
001/601 Style
002/602 Style
007/607 Style
008/608 Style
COVERS:
Top Opening
Side Opening
Top/side Opening
(Removable Side Plate)
CONTACTS:
Crimp
Solder Tab
Wire Wrap
14.4mm
218 Style
Wire Wrap
19.3mm
750 Style
Wire Wrap
.567
296 Style
Solder
217 Style
504 Style
15
Varicon
®
Series 8016 – Rectangular Connector – 20 Contact
PLUG
Actuating
Screw
PLUG
Fixed
Nut
SOCKET
Actuating
Screw
SOCKET
Fixed
Nut
PIN LAYOUT
20
Way
ORDERING CODE
00
Prefix
8016
Series
Number
020
Number of
Contacts
217
601
See table
below
RECOMMENDED LAYOUT
FOR FRONT CHASSIS
MOUNTING & PCB LAYOUT
3.81
6.35
16.26
4.77
10 AT 1.90
= 19.00
Ø3.50
10.41
±0.13
28.58
±0.13
32.39
24.38
Contact Termination
*000 = Contacts not fitted and ordered separately,
see page 23 for full list of options
217 = Solder 0.098" x 2.49mm
218 = Wire Wrap –
0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm
296 = Wire Wrap –
0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm
504 = Solder Tail –
750 = Wire Wrap –
0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm
*Crimp contacts always ordered separately.
See page 25 for details.
Ø2.44
See page 26 for assembly tools.
20 CONTACTS
Insulator
Body Type
Male
00
Male
00
Male
00
Male
00
Female
00
Female
00
Female
00
Female
00
Basic P/N*
8016
8016
8016
8016
8016
8016
8016
8016
020
020
020
020
020
020
020
020
000
000
000
000
000
000
000
000
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
Color
Green
Green
Gray
Gray
Green
Green
Gray
Gray
Hardware
**Thread
UNC
UNC
UNC
UNC
UNC
UNC
UNC
UNC
No Cover
601
602
001
002
608
607
008
007
COVER
Top Std
Side Std
Clamp
Clamp
603
604
605
606
903
904
905
906
609
610
611
612
909
910
911
912
Actuating
Screw
Y
N
Y
N
Y
N
Y
N
Fixed
Nut
N
Y
N
Y
N
Y
N
Y
*Select the column desired and replace the XXX with the numbers from column.
**United Course Thread
16
Varicon
®
Series 8016 – Rectangular Connector – 38 Contact
PLUG
Actuating
Screw
PLUG
Fixed
Nut
SOCKET
Actuating
Screw
SOCKET
Fixed
Nut
PIN LAYOUT
38
Way
ORDERING CODE
00
Prefix
8016
Series
Number
038
Number of
Contacts
217
601
See table
below
RECOMMENDED LAYOUT
FOR FRONT CHASSIS
MOUNTING & PCB LAYOUT
19.81
6.35
1.68
Ø3.79
6.32
Contact Termination
*000 = Contacts not fitted and ordered separately,
see page 23 for full list of options
217 = Solder 0.098" x 2.49mm
49.28
3.81
36.10
218 = Wire Wrap –
0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm
296 = Wire Wrap –
0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm
504 = Solder Tail –
750 = Wire Wrap –
0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm
*Crimp contacts always ordered separately.
See page 25 for details.
4 AT 3.30
= 13.20
Ø5.50
8 AT
1.90 = 15.24
11.89
±0.13
See page 26 for assembly tools.
38 CONTACTS
Insulator
Body
Basic P/N*
Type
Male
00 8016 038 000
Male
00 8016 038 000
Male
00 8016 038 000
Male
00 8016 038 000
Female
00 8016 038 000
Female
00 8016 038 000
Female
00 8016 038 000
Female
00 8016 038 000
COVER
Top
Side
Hardware No Top Std Side Std Top Lge Side Lge
Color **Thread Cover Clamp Clamp
Clamp
Clamp EX Lge EX Lge
Clamp Clamp
Green
UNC
601
603
604
619
620
631
632
Green
UNC
602
605
606
621
622
633
634
Gray
UNC
001
903
904
919
920
931
932
Gray
UNC
002
905
906
921
922
933
934
Green
UNC
608
609
610
623
624
635
636
Green
UNC
607
611
612
625
626
637
638
Gray
UNC
008
909
910
923
924
935
936
Gray
UNC
007
911
912
925
926
937
938
Actuating Fixed
Screw
Nut
Y
N
Y
N
Y
N
Y
N
N
Y
N
Y
N
Y
N
Y
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
*Select the column desired and replace the XXX with the numbers from column.
**United Course Thread
42.88
±0.13
4 AT 3.30
= 13.20
17
Varicon
®
Series 8016 – Rectangular Connector – 56 Contact
PLUG - ACTUATING SCREW
SOCKET - ACTUATING SCREW
PIN LAYOUT
56
Way
PLUG – FIXED NUT
SOCKET – FIXED NUT
ORDERING CODE
00
Prefix
8016
Series
Number
056
Number of
Contacts
217
601
See table
below
RECOMMENDED LAYOUT
FOR FRONT CHASSIS
MOUNTING & PCB LAYOUT
19.81
6.35
1.68
Ø3.79
Contact Termination
*000 = Contacts not fitted and ordered separately,
see page 23 for full list of options
217 = Solder 0.098" x 2.49mm
64.31
51.13
7.24
6 AT 3.30
= 19.81
218 = Wire Wrap –
0.025 x 0.050 x 0.567" / 0.64 x 1.27 x 14.4mm
296 = Wire Wrap –
0.025 x 0.026 x 0.579" / 0.64 x 0.66 x 14.7mm
504 = Solder Tail –
750 = Wire Wrap –
0.025 x 0.050 x 0.760" / 0.64 x 1.27 x 19.3mm
*Crimp contacts always ordered separately.
See page 25 for details.
6 AT 3.30
= 19.81
Ø5.50
11.89
±0.13
8 AT
1.90 = 15.24
See page 26 for assembly tools.
56 CONTACTS
Insulator
Body
Basic P/N*
Type
Male
00 8016 056 000
Male
00 8016 056 000
Male
00 8016 056 000
Male
00 8016 056 000
Female
00 8016 056 000
Female
00 8016 056 000
Female
00 8016 056 000
Female
00 8016 056 000
COVER
Top
Side
Hardware No Top Std Side Std Top Lge Side Lge
Color **Thread Cover Clamp Clamp
EX Lge EX Lge
Clamp
Clamp
Clamp Clamp
Green
UNC
601
603
604
619
620
631
632
Green
UNC
602
605
606
621
622
633
634
Gray
UNC
001
903
904
919
920
931
932
Gray
UNC
002
905
906
921
922
933
934
Green
UNC
608
609
610
623
624
635
636
Green
UNC
607
611
612
625
626
637
638
Gray
UNC
008
909
910
923
924
935
936
Gray
UNC
007
911
912
925
926
937
938
Actuating Fixed
Screw
Nut
Y
N
`Y
N
Y
N
Y
N
N
Y
N
Y
N
Y
N
Y
XXX
XXX
XXX
XXX
XXX
XXX
XXX
XXX
*Select the column desired and replace the XXX with the numbers from column.
**United Course Thread
18
57.91
±0.13
3.81
