Varicon
®
Series 8026 – 0.100" Rectangular Connector
FEATURES
•
Economical miniature high-density connectors suitable for
high-reliability and military applications.
•
0.100" (2.54mm) square grid rack and panel connectors
with male and female insulators are available in four sizes:
33, 75, 117 and 165 contacts.
•
Insertable / removable mini-varilok and mini-wrap contacts.
•
Crimp and/or solderless wrap terminations.
•
Exceptional versatility: all hardware can be mounted on
plug or receptacle (see ordering code).
•
Actuating screw facilitates mating and unmating; locks
mated connectors together.
•
Keyed and shrouded insulator design prevents incorrect
mating and protects contacts from mishandling.
•
Simplified polarizing hardware permits 36 polarization
combinations per connector pair.
•
Optional covers with top or side cable entry and clamp.
•
Optional cable clamps.
•
Choice of any combination of hardware — or no hardware.
TECHNICAL SPECIFICATIONS
CONTACTS
Current Rating:
5 amperes
Contact Resistance:
6 milliohms
Withdrawal Force:
2 to 8 ounces max. per contact
Material:
Phosphor Bronze
Standard Plating:
Gold, 10 microinches min.,
over Nickel,
50-100 microinches
Spacing:
0.100" (2.54mm)
INSULATORS
Insulation Resistance:
5,000 megohms, min.
(diallyl phthalate insulators)
5,000 megohms, min.
(polycarbonate insulators)
Operating Temperature:
-40ºC to +120ºC
Dielectric Withstanding
Voltage:
Sea Level: 1,000 Volts rms
Materials:
0.100" (2.54mm) spacing –
diallyl phthalate, glass-filled,
flame resistant
ORDERING CODE
00
8026
033
Number of
Contacts
033 = 33
075 = 75
117 = 117
165 = 165
000
Contact Code
Order crimp contacts
separately by Part Number.
Otherwise specify contact code 491.
000 = Crimp (3000 - contact reel)
Part Number
60 8216 0323 00 339
000 = Crimp (loose contact)
Accepts #22-30 AWG wire
Part Number
60 8216 0313 00 339
491 = Wire wrappable removable contact .025"
(.635mm) sq. x .564" (14.33mm) tail
Part Number
60 8216 0413 00 339
803
Variation Code
Add 050 to order alternative
keying (Pin & Socket)
i.e. 701 = Standard hermaphroditic
keying
751 = Pin and socket keying
Complete a 15 digit assembly number
for each mating part, male and female.
28
Varicon
®
Series 8026 – 0.100" Rectangular Connector
VARIATION CODES
33 Contacts
Table 1
Insulator
Body
Type
Male
(Exposed
Contacts)
Variation
Code
No.
701
702
703
704
733
734
801
802
803
804
833
834
Actuating
Screw
Yes
Yes
No
No
No
No
No
No
Yes
Yes
No
No
Fixed
Nut
No
No
Yes
Yes
No
No
Yes
Yes
No
No
No
No
Keying
Hardware
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Yes
No
Cover
No
No
No
No
No
No
No
No
No
No
No
No
Insulator
Body
Type
75, 117 & 165 Contacts
Table 3
Variation Code No.
Keying
Without Cover Cover Cable Actuating Fixed
Nut Hardware
Cover Small Large Entrance Screw
Clamp Clamp
701
—
—
No
Yes
No
Yes
702
—
—
No
Yes
No
No
703
—
—
No
No
Yes
Yes
704
—
—
No
No
Yes
No
733
—
—
No
No
No
Yes
734
—
—
No
No
No
No
—
705
713
Top
Yes
No
Yes
—
706
714
Side
Yes
No
Yes
—
707
715
Top
Yes
No
No
—
708
716
Side
Yes
No
No
—
709
717
Top
No
Yes
Yes
—
710
718
Side
No
Yes
Yes
—
711
719
Top
No
Yes
No
—
712
720
Side
No
Yes
No
—
735
739
Top
No
No
Yes
—
736
740
Side
No
No
Yes
—
737
741
Top
No
No
No
—
738
742
Side
No
No
No
801
—
—
No
No
Yes
Yes
802
—
—
No
No
Yes
No
803
—
—
No
Yes
No
Yes
804
—
—
No
Yes
No
No
833
—
—
No
No
No
Yes
834
—
—
No
No
No
No
—
805
813
Top
No
Yes
Yes
—
806
814
Side
No
Yes
Yes
—
807
815
Top
No
Yes
No
—
808
816
Side
No
Yes
No
—
809
817
Top
Yes
No
Yes
—
810
818
Side
Yes
No
Yes
—
811
819
Top
Yes
No
No
—
812
820
Side
Yes
No
No
—
835
839
Top
No
No
Yes
—
836
840
Side
No
No
Yes
—
837
841
Top
No
No
No
—
838
842
Side
No
No
No
Female
(Recessed
Contacts)
Male
(Exposed
Contacts)
33 Contacts
Table 2
Insulator
Body
Type
Male
(Exposed
Contacts)
Female
(Recessed
Contacts)
Variation
Code
No.
503
504
601
602
Actuating
Nut
No
No
No
No
Fixed
Nut
Yes
Yes
Yes
Yes
Keying
Hardware
Yes
No
Yes
No
Cover
No
No
No
No
Female
(Recessed
Contacts)
29
Varicon
®
Series 8026 – 0.100" Rectangular Connector
33 CONTACTS
Female Plug (Recessed Contacts)
For variation code number
See Table 1
See Table 2
Page 29
Page 29
75 CONTACTS
Female Plug (Recessed Contacts)
For variation code number
See Table 3
See Table 4
Page 29
Page 29
SERIES 8026 COVER CROSS REFERENCE. FOR DETAILS SEE PAGE 21
Cover
Number
30
30
30
30
30
30
30
30
30
8016
8016
8016
8016
8016
8016
8016
8016
8016
9821
9822
9823
9824
9825
9826
9827
9828
9832
00
00
00
00
00
00
00
00
00
000
000
000
000
000
000
000
000
000
Cable
Entrance
Side
Top
Side
Top
Side
Top
Side
Top
Side
Clamp
8026/.100"
Description
(2.54mm) sq.
Small
75 Pin
Small
75 Pin
Small
117 Pin
Small
117 Pin
Large
75 Pin
Large
75 Pin
Large
117 Pin
Large
117 Pin
Large
165 Pin
Cover
Number
30-8016-9833
30-8016-9838
30-8016-9839
30-8016-9840
30-8016-9842
30-8016-9843
30-8016-9844
30-8016-9845
30-8016-9846
00
00
00
00
00
00
00
00
00
000
000
000
000
000
000
000
000
000
Cable
Entrance
Top
Side
Top
Side
Top
Side
Top
Side
Top
Clamp
8026/.100"
Description
(2.54mm) sq.
Large
165 Pin
Ex-Large
75 Pin
Ex-Large
75 Pin
Ex-Large
117 Pin
Ex-Large
117 Pin
Ex-Large
165 Pin
Ex-Large
165 Pin
Ex-Large
—
Ex-Large
—
30
Varicon
®
Series 8026 – 0.100" Rectangular Connector
117 CONTACTS
Female Plug (Recessed Contacts)
For variation code number
See Table 4
Page 29
165 CONTACTS
Female Plug (Recessed Contacts)
For variation code number
See Table 3
Page 29
See Table 4
Page 29
See Table 3
Page 29
POLARIZATION CODE
Polarizing pins, when desired, are factory set in position #1.
Customer can reset as shown below, use tool No. 06 1989
02. To order factory settings other than position #1, fill out
the “Polarizing Code” below and submit it along with the
completed connector ordering code.
P
Insulator Body Type
P = Male, R = Female
LS
Left Side Pin
5
Left Side Pin Position
1 through 6
RS
Right Side Pin
3
Right Side Pin Position
1 through 6
POLARIZATION / KEYING
ALTERNATIVE KEYING
EXAMPLE (PIN & SOCKET)
NOTE:
Same size of pin and socket keying hardware are used
on all existing 8026 connectors (33, 75, 117, 165) – both sides
31
