PRODUCT SPECIFICATION
PRODUCT SPECIFICATION OF THE
1.00MM CENTER FFC JUMPER CABLE
(LOW TEMPERATURE)
Revision List
REVISION
A
MODIFICATION
First Release
SHEETS
1-5
DATE
2011/09/29
REVISION: ECR/ECN INFORMATION: TITLE:
A
EC No:
USW2012-0078
DATE:
2011/09/29
PRODUCT SPECIFICATION
1.00MM CENTER FFC JUMPER CABLE
(LOW TEMPERATURE)
CHECKED BY:
SHEET No.
1
of
5
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-21039-001
M.IMIG
D.ENGLISH
S.FULTON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
PRODUCT SPECIFICATION
1 SCOPE
This specification covers the 1.00mm center FFC (Flat Flexible Cable) jumper
cable, low temperature style, using tin plated copper conductor.
2 PRODUCT DESCRIPTION
2.1 Product name and series number
Product name: 1.00MM CENTER FFC JUMPER CABLE (LOW TEMP)
Product material no: 21039-XXXX
2.2 Dimensions, materials and markings
Product dimensions according SD-21039-001.
Number of conductors
·······························
N: 4 to 99
Pitch
······························································
P: 1.00
±
0.08mm
Span
·····························································
E: 1.00 (N-I)
±
0.15mm
Total width
···················································
W: 1.00 (N+I)
±
0.10mm
Margin width
················································
M: 1.0 ± 0.20mm
Strip length
···················································S:
2.00 to 10.00
±
0.80mm
End thickness of the connection area
··
Tc: 0.30
±
0.05mm
Thickness of the insulated area
··············
Ti: 0.32
±
0.05mm
Insulated length
···········································L:
20 to 60mm
±
2.00mm
61 to 100mm
±
3.00mm
101 to 200mm
±
4.00mm
201 to 3999mm
±
5.00mm
4000 to 5999mm
±
10.00mm
6000 to 9999mm
±
15.00mm
Reinforcement length
································
F: 6.00 to 20.00
±
2.00mm
End squareness
··········································
s-s’: 0.40mm max.
S1'
S2'
P
E
W
S1
L
S2
M
Tc
F1
REVISION: ECR/ECN INFORMATION: TITLE:
EC No:
USW2012-0078
DATE:
Ti
F2
SHEET No.
A
2011/09/29
PRODUCT SPECIFICATION
1.00MM CENTER FFC JUMPER CABLE
(LOW TEMPERATURE)
CHECKED BY:
2
of
5
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-21039-001
M.IMIG
D.ENGLISH
S.FULTON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
PRODUCT SPECIFICATION
2.3 COMPOSITION
•
•
Conductor:
Material:
Thickness:
Material:
Thickness:
Color:
Tin plated copper conductor
0.10mm nominal (Standard)
Polyester + Flame retardant adhesive
0.115mm typical
white
Polyester + Adhesive
0.23mm nominal
Blue
Insulation tape:
•
Reinforcement tape:Material:
Thickness:
Color:
2.4 Safety agency approvals
Not applicable.
3 RATINGS
3.1 Current and applicable conductors
Cross section
0.07mm²
Amps
1.2
3.2 Temperature
Operating temperature:
-40°C to +80°C
REVISION: ECR/ECN INFORMATION: TITLE:
A
EC No:
USW2012-0078
DATE:
2011/09/29
PRODUCT SPECIFICATION
1.00MM CENTER FFC JUMPER CABLE
(LOW TEMPERATURE)
CHECKED BY:
SHEET No.
3
of
5
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-21039-001
M.IMIG
D.ENGLISH
S.FULTON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
PRODUCT SPECIFICATION
4 PERFORMANCE
4.1 Electrical requirements
ITEM
1
2
3
4
DESCRIPTION
Conductor
resistance
Insulation
resistance cond. to
cond.
Dielectric test
Continuity test
Voltage rating
5
Current rating
at 23°C increase in 10°C at the
surface
(all conductors under load)
TEST CONDITION
ASTM B 193
500 V DC
400 V AC for 1 minute
3.0 V DC at 0.1mA
REQUIREMENT
280 ohms/km
MAXIMUM
10 Mohms/km
MINIMUM
No disruptive discharge
passed
30 V AC
MAXIMUM
1.2 A MIN
4.2 Physical requirements
ITEM
8
9
DESCRIPTION
Temperature rating
Heat resistance
168 hours at 136°C
30 minutes at –55°C
5 minutes at +25°C
30 minutes at +85°C
5 minutes at +25°C
96 hours at –40°C / The
sample will be wound on a
3mm dia. Mandrel
Test following EN3475-503
Weight: 500g
Speed: 60 cycles/min
Abrasion tool: 0.13mm dia.
The specimen shall be folded
manually (Bending angle: 180°
/ Radius: 4mm)
96 hours at 60°C, 95% RH
UL 758 VW-1
Immersion of the area which is
intended for soldering into a tin
bath at 250 ± 10°C
During 30 seconds
TEST CONDITION
REQUIREMENT
-40°C to +80°C
Insulation resistance
Dielelectric test
Insulation resistance
after 25 cycles
Insulation resistance
Dielectric test
Visual inspection
10000 cycles (standard)
1000 cycles (shielded)
MINIMUM
20 times
MINIMUM
Insulation resistance
Dielectric test
Passed
No delamination
Solder reflow below 1 mm
10
Thermal shock
11
Cold coiling
12
Wear by abrasion
13
14
15
16
Folding
Moisture resistance
Flame resistance
Solderability
REVISION: ECR/ECN INFORMATION: TITLE:
A
EC No:
USW2012-0078
DATE:
2011/09/29
PRODUCT SPECIFICATION
1.00MM CENTER FFC JUMPER CABLE
(LOW TEMPERATURE)
CHECKED BY:
SHEET No.
4
of
5
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-21039-001
M.IMIG
D.ENGLISH
S.FULTON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
PRODUCT SPECIFICATION
5 PACKAGING
According to MOLEX packaging specification: PK-21039-001
6 UL APPROVAL
These products are UL compliant under:
UL style 2896
Temperature rating: 80°C
Voltage rating: 30 V AC
7 ROHS COMPLIANCE
Cable construction is RoHS compliant. This includes base FFC, shielded FFC and
painted shielded FFC.
REVISION: ECR/ECN INFORMATION: TITLE:
A
EC No:
USW2012-0078
DATE:
2011/09/29
PRODUCT SPECIFICATION
1.00MM CENTER FFC JUMPER CABLE
(LOW TEMPERATURE)
CHECKED BY:
SHEET No.
5
of
5
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-21039-001
M.IMIG
D.ENGLISH
S.FULTON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC
