PRODUCT SPECIFICATION
PRODUCT SPECIFICATION FOR
Mini-Fit Plus HCS
INTERCONNECT SYSTEMS
46012
Male Terminal
45750
Female Terminal
™
46015
Vertical Header
5559
Plug Housing
5557
Receptacle Housing
5569
Right Angle Header
Crimp Terminals and Housing for Wire-Wire
Headers for Wire-Board
42475
BMI Plug Housing
44516
BMI Slide and Lock Receptacle
42474
BMI Receptacle w/ Spirals
BMI Style Panel Mount Housings for Wire-Panel, Panel-Panel and Panel-Board
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2011-0141
DATE:
2010 /07/15
TITLE:
C1
PRODUCT SPECIFICATION FOR
MINI-FIT PLUS HCS
CONNECTOR SYSTEM
CHECKED BY:
SHEET No.
1
of
13
APATEL
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-45750-001
BWIRKUS
BWIRKUS
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
46010
BMI Receptacle Header
42404
BMI Right Angle Header
46011
BMI Vertical Header
BMI Style Headers for Panel-Board or Board-Board
44068
BMI SMC Vertical Header
87427
SMC Vertical Header
Also available in Right Angle
43810
BMI SMC Right Angle Header
BMI Surface Mount Compatible Style Headers
30068
TPA Plug Housing
30070
30067
TPA Receptacle Housing
CPA Key
30072
TPA Pin
43130
Mounting Ears
TPA Series Header and Housings for use with Plus HCS Terminals
30070
TPA Right Angle Header
Product feature designations:
BMI
SMC
TPA
CPA
Blind Mate Interface – features allowing easier alignment in panel-board and board to
board applications.
Surface Mount Compatible - reflow solder temperatures up to 245°C.
Terminal Position Assurance – helps ensure crimp terminals are fully engaged and
prevents terminals from backing out in high vibration applications.
Connector Position Assurance – assures housing cannot be inadvertently disengaged.
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2011-0141
DATE:
2010 /07/15
TITLE:
C1
PRODUCT SPECIFICATION FOR
MINI-FIT PLUS HCS
CONNECTOR SYSTEM
CHECKED BY:
SHEET No.
2
of
13
APATEL
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-45750-001
BWIRKUS
BWIRKUS
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
MINI-FIT PLUS HCS
TABLE OF CONTENTS
SECTION
1.0
2.0
Scope
Product Description
2.1
2.2
2.3
3.0
4.0
Names and Series Numbers
Dimensions, Materials, Platings, and Markings
Safety Agency Approvals
PAGE
4
4-5
4
5
5
5
5
Applicable Documents and Specifications
Packaging
5.0
Ratings
5.1
5.2
5.3
5.4
5.5
5.6
Voltage
Applicable Wires
Temperature
Wave Solder Process Temperature
Durability (Mating Cycles)
Maximum Current Carrying Capacities
Wire-To-Wire
Wire-To-Board
Board-To-Board
5-6
5
5
5
5
5
6
6.0
Product Performance Tests and Requirements
5.1
5.2
5.3
Electrical Requirements
Mechanical Requirements
Environmental Requirements
7-9
7
7
9
11-13
7.0
Test Sequences
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2011-0141
DATE:
2010 /07/15
TITLE:
C1
PRODUCT SPECIFICATION FOR
MINI-FIT PLUS HCS
CONNECTOR SYSTEM
CHECKED BY:
SHEET No.
3
of
13
APATEL
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-45750-001
BWIRKUS
BWIRKUS
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
1.0 SCOPE
This Product Specification covers the electrical, mechanical and environmental performance
requirements for the
Mini-Fit Plus HCS
TM
(High Current System) in 4.20 mm (.165 inch) pitch. The
Mini-Fit Plus HCS
TM
uses contacts stamped in High Performance Alloy for increased current carrying
capacity, while maintaining properties at elevated operating temperatures. Wire-Wire, Wire-Panel,
Wire-Board, Panel-Panel, Panel-Board, and Board-Board configurations in Tin and Gold plated
systems. Crimp terminals accept 16 to 20 AWG stranded wire.
2.0 PRODUCT DESCRIPTION
2.1 SERIES NUMBERS, DESCRIPTION, SALES DRAWING NUMBERS
SERIES
DESCRIPTION
SALES DRAWING
TPA
BMI
SMC
AGENCY
APP’L
CRIMP TERMINALS
45750
46012
5557
5559
42475
43770
42474
43974
44516
30067
30068
44068
46010
46011
46014
46015
87427
5569
30070
42404
43810
43973
45567
87427
Female Crimp Terminal
Male Crimp Terminal
Receptacle Housing
Plug Housing
Panel Mount BMI Plug Housing
Panel Mount Plug Housing, 36 Ckt
Panel Mount Receptacle Housing
Panel Mount Receptacle Hsg 40 Ckt
Panel Mount Receptacle Housing,
Slide-and-Lock
TPA Receptacle Housing
Panel Mount TPA Plug Housing
Vertical BMI SMC Header, solid pin
Vertical PCB Receptacle Header
Vertical BMI Header
Vertical Header, single row
Vertical Header, dual row
Vertical SMC Header
Right Angle Header
Right Angle TPA Header with
mounting flanges
Right Angle BMI Header
Right Angle BMI SMC Header
Right Angle Header, 40 Ckt
Right Angle Header, 36 Ckt
Right Angle SMC Header
SD-46012-001
SD-45750-001
HOUSINGS
NA
NA
U,C,T
U,C,T
U,C,T
U,C,T
U,C,T
U,C,T
U,C
U,C,T
U,C,T
X
U,C,T
U,C
U,C
U,C
U,C
U,C
U,C,T
X
X
X
X
X
X
X
X
U,C,T
U,C,T
U,C,T
U,C,T
U,C
U,C
SD-5557-003
SD-5559-NP
SD-42475-***1
SD-43770-001
SD-42474-****
SD-43974-005
SD-44516-00*
SD-30067-*
SD-30068-*
SD-44068-031
SD-46010-001
SD-46011-001
SD-46014-001
SD-46015-001
SD-87427-**4*
SD-5569-002
SD-30070-001
SDA-30070-****
SDA-42404-****
SD-43810-0**
SD-43973-00*
SD-45567-001
SD-87427-**0*,
-**1*, -**2*
X
X
X
X
X
X
X
X
X
X
X
VERTICAL HEADERS
X
RIGHT ANGLE HEADERS
Agency Approval designations:
U-UL
REVISION:
C-CSA
T-TUV
TITLE:
ECR/ECN INFORMATION:
EC No:
UCP2011-0141
DATE:
2010 /07/15
C1
PRODUCT SPECIFICATION FOR
MINI-FIT PLUS HCS
CONNECTOR SYSTEM
CHECKED BY:
SHEET No.
4
of
13
APATEL
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-45750-001
BWIRKUS
BWIRKUS
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS
For details regarding dimensions, materials and terminal platings, refer to the appropriate
sales drawings for further information.
2.3 SAFETY AGENCY APPROVALS
UL File: E29179
CSA Certificate: LR19980
TUV Certificate: R72081037
3.0 APPLICABLE STANDARDS AND SPECIFICATIONS
- EIA-364-1000
- Molex solderability specification SMES-152
4.0 PACKAGING
Parts shall be packaged to protect against damage during normal handling, transit and storage. For
details refer to the Packaging Specification as called out on the applicable product Sales Drawing.
5.0 RATINGS
5.1 VOLTAGE
600 Volts AC RMS or 600 Volts DC
5.2 APPLICABLE WIRES
WIRE GAUGE
16 AWG
18-20 AWG
INSULATION DIAMETER
1.80-3.10 millimeters / .071-.122 inches
1.65-2.95 millimeters / .065-.116 inches
5.3 TEMPERATURE RATING
Mini-Fit Plus HCS has a field temperature of 65°C and field life rating for 10 years based on
testing per EIA-364-17B, Method A.
5.4 WAVE SOLDER PROCESS TEMPERATURE
Headers with molded pegs: 240°C MAX.
Headers without pegs: 265°C MAX
5.5 DURABILITY (MATING CYCLES)
Tin: 100 cycles
Gold: 250 cycles
Durability ratings established as tested per Durability Test Procedures described by EIA-364-09C
and meet requirements for low level contact resistance and DWV as prescribed per EIA-364-1000
Test Sequence Group 7.
REVISION:
ECR/ECN INFORMATION:
EC No:
UCP2011-0141
DATE:
2010 /07/15
TITLE:
C1
PRODUCT SPECIFICATION FOR
MINI-FIT PLUS HCS
CONNECTOR SYSTEM
CHECKED BY:
SHEET No.
5
of
13
APATEL
DOCUMENT NUMBER:
CREATED / REVISED BY:
APPROVED BY:
PS-45750-001
BWIRKUS
BWIRKUS
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
