Fine Adjust Applicator for “MX150” Blade
FineAdjust Applicator
Applicator Tooling Specification Sheet
Order No. 63900-0200
FEATURES
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: MX150 Blade Terminals 14 AWG.
Terminal
Wire Size Insulation Diameter
Strip Length
Terminal Order No.
Series No.
mm
In.
mm
In.
AWG mm²
33000
33000-1001 Male (Tin)
14 2.00 2.54-2.69 .100-.106 4.70-5.60 .185-.220
33011-0002 Male (Gold)
33011
14 2.00 2.54-2.69 .100-.106 4.70-5.60 .185-.220
33011-3003 Male (Silver)
Terminals were validated per USCAR-21 using the following wire specifications:
M1L-123A (TXL), M1L-135A1 (UTX), and M1L-126A1(metric-TXL)
Customers are required to complete validation testing if tooling purchased outside Molex Inc.
and/or wire specifications are different than above.
DEFINITION OF TERMS
WIRE BEND
BRUSH
BEND UP
WIRE BRUSH MUST BE
FLUSH OR BELOW TOP
OF CONDUCTOR CRIMP
STRIP LENGTH
BEND
DOWN
INSULATION
CRIMP
SEAM
THIS AREA
TERMINAL WIDTH
NOT TO EXCEED
2.55mm AFTER CRIMP
CONDUCTOR
CRIMP
ROLLING
0.30
CUT-OFF
TAB
WIRE BEND
BELL MOUTH
TWISTING
CRIMP
HEIGHT
Doc. No: ATS-639000200
Revision: D
Release Date: 07-30-08
Revision Date: 09-22-08
UNCONTROLLED COPY
Page 1 of 6
Fine Adjust Applicator for “MX150” Blade
CRIMP SPECIFICATION
Terminal Series No.
33000
33011
Bell mouth
Cut-off Tab Max.
Conductor Brush
mm
In.
mm
In.
mm
In.
0.30-0.70 .012-.028
0.25
.010
0.15-0.40 .006-.016
0.30-0.70 .012-.028
0.25
.010
0.15-0.40 .006-.016
Wire brush must be flush or below top of Conductor Crimp.
Twist Roll
Degree
3
3
3
3
3
3
Punch Width (Ref)
Conductor Insulation
mm
In
mm
In
2.50 .098 2.48 .098
2.50 .098 2.48 .098
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
Terminal
Series No.
33000
33011
Bend up Bend down
Degree
3
3
After crimping, the crimp profiles should measure the following:
Terminal Insulation Wire Size
Series No. Type
AWG mm
2
TXL
14 2.00
33000
UTX
14 2.00
TXL
14 2.00
33011
UTX
14 2.00
Conductor
Crimp Height
Crimp Width
mm
In.
mm
In.
1.60-1.70 .063-.067 2.45-2.65 .096-.104
1.60-1.70 .063-.067 2.45-2.65 .096-.104
1.60-1.70 .063-.067 2.45-2.65 .096-.104
1.60-1.70 .063-.067 2.45-2.65 .096-.104
Insulation
Crimp Height
Crimp Width
mm
In.
mm
In.
2.80-3.00 .106-.114 2.50-2.70 .098-.106
2.60-2.80 .102-.110 2.50-2.70 .098-.106
2.80-3.00 .106-.114 2.50-2.70 .098-.106
2.60-2.80 .102-.110 2.50-2.70 .098-.106
Pull Force
Minimum
N Lb.
180 40.5
180 40.5
180 40.5
180 40.5
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc. No: ATS-639000200
Revision: D
Release Date: 07-30-08
Revision Date: 09-22-08
UNCONTROLLED COPY
Page 2 of 6
Fine Adjust Applicator for “MX150” Blade
Adjusting the Wire Bend Angle (See Item11 in parts list and assembly drawing.)
Note:
If the Wire Bend is present after crimping use the following method to remove the bend. This tooling
may not be necessary for all wire gauges.
1. The screw is provided for wire straightening. See Figure 1.
2. Loosen the (2) M3 x 5mm long setscrews; see Figure 1, before turning the screw.
3. Start by adjusting the screw so it just touches the insulation outside diameter of the
wire being crimped. If wire Bend Up exists, turn the screw a quarter turn clockwise
(CW) to lengthen it.
4. Continue to adjust the length of the screw until the wire appears to be straight after
crimping. If wire Bend Down exists, turn the screw a quarter turn counter clockwise
(CCW) to shorten it. Continue to adjust the length of the screw until the wire appears
to be straight after crimping.
5. Tighten the M3 x 5mm long setscrews, when finished adjusting the screw. Two M3 x
5mm long setscrews are provided; the top setscrew is to lock the screw after
adjustments. The M3 x 5mm long setscrew on the side of plunger striker is used
when making adjustments.
Adjusting the Wire Brush Length (See
Item13 in parts list and assembly drawing.)
1. If the wire brush is too long or extends above the top of the conductor crimp, adjust the Wire Stop, Item 13,
closer to the conductor punch.
2. If the wire brush is too short, adjust the Wire Stop further away from the conductor punch.
PLUNGER
STRIKER
M3 X 5mm LG.
SETSCREW (2)
SCREW
Figure 1
Doc. No: ATS-639000200
Revision: D
Release Date: 07-30-08
Revision Date: 09-22-08
UNCONTROLLED COPY
Page 3 of 6
Fine Adjust Applicator for “MX150” Blade
PARTS LIST
FineAdjust Applicator 63900-0200
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63900-0270
63900-0270
Tool Kit (All “Y” Items)
REF
1
63444-2525
63444-2525
Conductor Punch
1Y
2
63445-2574
63445-2574
Conductor Anvil
1Y
3
63454-0047
63454-0047
Insulation Punch
1Y
4
63456-0042
63456-0042
Insulation Anvil
1Y
5
63443-0037
63443-0037
Cut-Off Plunger
1Y
6
63443-0038
63443-0038
Front Plunger Retainer
1Y
Other Components
7
11-17-0022
1739-21
Hold Down Spring
1
8
11-18-4094
60709A111
Feed Guide
1
9
63443-0009
63443-0009
Scrap Chute
1
10
63443-0024
63443-0024
Key
1
11
63443-0082
63443-0082
Front Plunger Striker
1
12
63443-0083
63443-0083
Striker Screw
1
13
63443-0090
63443-0090
Wire Stop
1
14
63443-0093
63443-0093
Shank
1
15
63443-1717
63443-1717
18.70mm Height Spacer
1
16
63443-2205
63443-2205
5.00mm Coarse Spacer
1
17
63443-2209
63443-2209
9.00mm Coarse Spacer
1
18
63443-2306
63443-2306
3.30mm Fine Spacer
1
19
63443-6122
63443-6122
Rear Cover
1
20
63443-7102
63443-7102
Terminal Hold Down
1
21
63700-0539
63700-0539
Cut-off Plunger Spring
1
Frame
22
63800-4901
63800-4901
Top
1
23
63801-3281
63801-3281
Base
1
24
63801-4650
63801-4650
Track
1
24A 63459-0001
63459-0001
Terminal Track
1
Hardware
25
N/A
N/A
M3 by 5Lg. SHSS-Brass Tip
2**
26
N/A
N/A
M3 by 6 Long SHCS
2**
27
N/A
N/A
M3 by 6 Long FHCS
1**
28
N/A
N/A
M3 by 8 Long SHCS
1**
29
N/A
N/A
M4 by 6 Long SHCS
2**
30
N/A
N/A
M4 by 12 Long BHCS
2**
31
N/A
N/A
M4 by 50 Long SHCS
2**
32
N/A
N/A
M5 by 12 Long SHCS
1**
33
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
34
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc. No: ATS-639000200
Revision: D
Release Date: 07-30-08
Revision Date: 09-22-08
UNCONTROLLED COPY
Page 4 of 6
Fine Adjust Applicator for “MX150” Blade
Assembly Drawing
22
33
34
7
1
(2)
30
19
28
(2)
11
3
25
14
12
(2)
5
26
8
24
21
6
9
29
20
22
23
13
32
29
(2) 31
2
16
17
18
13
15
10
4
27
Figure 8
Doc. No: ATS-639000200
Revision: D
Release Date: 07-30-08
Revision Date: 09-22-08
UNCONTROLLED COPY
Page 5 of 6
