T2 Terminator MLX™ Crimp Terminal
T2
Terminator
Tooling
Application Tooling
Specification Sheet
Order No. 63910-9900
FEATURES
It is ideally suited for mid-volume bench operations
This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press
Quick punch removal with the push of a button for fast and easy tooling change
Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab
length
T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory
requirements
SCOPE
Products: MLX™ Crimp Terminals, 14-20 AWG.
Terminal
Series No.
Terminal Order No.
Wire Size
AWG
mm²
Insulation Diameter
IPC/WHMA-A620 (1)
Terminal (2)
mm
In.
mm
In.
Strip Length
mm
In.
02-08-2003 02-08-2009
42023
02-08-2005 02-08-2011 14-20 2.00-0.50 2.41-2.95 .095-.116 1.52-3.30 .060-.130 3.96-5.54 .156-.218
02-08-2007 02-08-2012
02-08-1001 02-08-1005
42024
14-20 2.00-0.50 2.41-2.95 .095-.116 1.52-3.30 .060-.130 3.96-5.54 .156-.218
02-08-1003 02-08-1007
1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.
To achieve optimum IPC-A620 insulation crimps for 2.08-2.50mm (.082-.098”) diameter, use Terminator 63910-7500.
To achieve optimum IPC-A620 insulation crimps for2.65-3.30mm (.104-.130”) diameter, use Terminator 63910-9800.
DEFINITION OF TERMS
STRIP LENGTH
BELL
MOUTH
CONDUCTOR
BRUSH
INSULATION
CRIMP
BEND UP
ROLLING
TWISTING
BEND
DOWN
CONDUCTOR
CRIMP
CUT-OFF
TAB
WIRE
SEAM
Doc No: ATS-639109900
Revision: D
Release Date: 05-21-08
Revision Date: 10-11-12
UNCONTROLLED COPY
Page 1 of 6
T2 Terminator MLX™ Crimp Terminal
CRIMP SPECIFICATION
Terminal Series No.
42023
42024
Terminal
Series No.
42023
42024
Bell mouth
mm
In.
0.25-0.51 .010-.020
0.25-0.51 .010-.020
Twist
Roll
Cut-off Tab Maximum
mm
In.
0.13
.005
0.13
.005
Conductor Brush
mm
In.
0.38-.70 .015-.027
0.38-.70 .015-.027
Seam
Seam shall not be open
and no wire allowed out
of the crimping area
Bend up Bend down
Degree
3
3
3
3
Degree
4
4
8
8
Punch Width mm (Ref)
Conductor Insulation
mm
In
mm
In
2.30 .090 3.20 .126
2.30 .090 3.20 .126
After crimping, the conductor profile should measure the following.
Terminal Series No.
Wire Size
AWG
mm
2
1.30
0.80
0.50
1.30
0.80
0.50
mm
1.45-1.55
1.27-1.37
1.14-1.24
1.45-1.55
1.27-1.37
1.14-1.24
Conductor Crimp
Height
In
.057-.061
.050-.054
.045-.049
.057-.061
.050-.054
.045-.049
mm
2.31-2.51
2.28-2.48
2.24-2.44
2.31-2.51
2.28-2.48
2.24-2.44
Width
In
.091-.099
.090-.098
.088-.096
.091-.099
.090-.098
.088-.096
Pull Force
Minimum
N
Lb.
200.2
133.4
62.3
200.2
133.4
62.3
45.0
30.0
14.0
45.0
30.0
14.0
14
42023
16
18
20
2.00 1.70-1.80 .067-.071 2.33-2.53 .092-.100 222.4 50.0
14
42024
16
18
20
2.00 1.70-1.80 .067-.071 2.33-2.53 .092-.100 222.4 50.0
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Doc No: ATS-639109900
Revision: D
Release Date: 05-21-08
Revision Date: 10-11-12
UNCONTROLLED COPY
Page 2 of 6
T2 Terminator MLX™ Crimp Terminal
PARTS LIST
T2 Terminator 63910-9900
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63910-9970
63910-9970
Tool Kit (All “Y” Items)
REF
1
63444-2313
63444-2313
Conductor Punch
1Y
2
63445-2343
63445-2343
Conductor Anvil
1Y
3
63446-3212
63446-3212
Insulation Punch
1Y
4
63445-3216
63445-3216
Insulation Anvil
1Y
5
63443-0002
63443-0002
Front Cut-Off Plunger
1Y
6
63443-0012
63443-0012
Front Plunger Retainer
1Y
Other Components
7
11-18-4083
60707-8
Feed Guide
1
11-24-1067
4996-4
Cut-Off Plunger Spring
1
8
9
63443-0009
63443-0009
Front Scrap Chute
1
10
63443-0024
63443-0024
Key
1
11
63443-0085
63443-0085
Wire Stop L-Bracket
1
12
63443-0090
63443-0090
Wire Stop
1
63443-1716
63443-1716
Height Spacer (18.60mm)
1
13
63443-2214
63443-2214
Coarse Spacer (14.00mm)
1
14
63443-2318
63443-2318
Fine Spacer (3.90mm)
1
15
16
63443-2801
63443-2801
Front Plunger Striker
1
17
63443-2908
63443-2908
Wire Hold Down Plunger
1
18
63443-6013
63443-6013
Rear Cover
1
19
63443-7201
63443-7201
Spring Cover
1
20
63600-1057
63600-1057
Wire Hold Down Spring
1
21
63600-2972
63600-2972
Collar
2
Frame
22
63800-8500
63800-8500
T2 Terminator
1
Hardware
23
N/A
N/A
M3 by 6 Long SHCS
2**
24
N/A
N/A
M3 by 6 Long FHCS
1**
25
N/A
N/A
M4 by 6 Long SHCS
2**
26
N/A
N/A
M4 by 12 Long BHCS
2**
27
N/A
N/A
M4 by 14 Long SHCS
2**
28
N/A
N/A
M4 by 30 Long SHCS
2**
29
N/A
N/A
M4 by 50 Long SHCS
2**
30
N/A
N/A
M5 by 12 Long SHCS
1**
31
N/A
N/A
#10-32 by 5/8”Long Flat Point SSS
1**
32
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639109900
Revision: D
Release Date: 05-21-08
Revision Date: 10-11-12
UNCONTROLLED COPY
Page 3 of 6
T2 Terminator MLX™ Crimp Terminal
Assembly Drawing
1
20
16
7
32
21
19
(2)
12
31
17
30
3
(2)
23
26 (2)
18
11
27
(2)
28
5
(2)
4
8
2
13
22
14
15
12
25
6
Figure 1
10
24
29
9
25
(2)
Doc No: ATS-639109900
Revision: D
Release Date: 05-21-08
Revision Date: 10-11-12
UNCONTROLLED COPY
Page 4 of 6
T2 Terminator MLX™ Crimp Terminal
NOTES
Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator.
1.
2.
3.
4.
To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever.
Select T2 Feed finger assembly from Terminator box.
Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right.
Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever
and to the left of the feed arm spring.
5. Release the feed arm spring.
6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual).
TM42 PRESS
TM40 PRESS AND
BASE UNIT AND ADAPTER
11-40-5307
FEED FINGER ROD
11-40-0123
FEED FINGER ROD
COTTER PIN
1/8” X .0295 DIA. WIRE
COTTER PIN
1/8” X .0295 DIA. WIRE
11-40-5255
FEED FINGER
11-40-0125
FEED ARM SPRING
11-40-0125
FEED ARM SPRING
11-40-5255
FEED FINGER
FEED FINGER ASSEMBLY
FOR PRESS TM42
Figure 2
FEED FINGER ASSEMBLY
FOR PRESS TM40
Doc No: ATS-639109900
Revision: D
Release Date: 05-21-08
Revision Date: 10-11-12
UNCONTROLLED COPY
Page 5 of 6
电源技术
