Hand Crimp Tool
Hand Crimp Tool
Insulkrimp
Male Q.D.
Application Tooling
Specification Sheet
Order No. 64001-8100
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Long handles for comfortable crimping with reduced crimping force
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Insulation crimp adjustment allows a precise insulation crimp to meet or exceed the requirements of UL, CSA
and Military Class II
SCOPE
Products: Insulkrimp Male Quick Disconnect, 10 - 12 AWG.
Wire Size (AWG)
10
12
*UL - 310
80
70
*UL – 310 – Quick Disconnects
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.
The following charts show the UL specifications for various wire sizes. The tensile strength is shown in
pounds. It indicates the minimum acceptable force to break or separate the terminal from the conductor.
The following is a partial list of the product part numbers and their specifications that this tool is designed to
crimp. We will be adding to this list and an up to date copy is available on www.molex.com.
Wire Size: 10 – 12 AWG 5.00 – 3.30mm²
Wire Strip Length Insulation Diameter Maximum
Terminal No. Terminal Eng No. (REF)
In.
mm
In.
mm
19023-0008
CMCT-2X
.375
9.53
.250
6.35
OPERATION
Open the tool by first closing the jaws sufficiently for the ratchet
mechanism to release.
Crimping Terminals
1. Push up on the locator blade and position the terminal with the
barrel facing up into the nest with the front edge of the barrel against
the locator. See Figure 1. Release the locator blade to hold the
terminal in position.
2. Partially close the tool to hold the terminal in place. See Figure 2.
3. Insert the properly stripped wire into the terminal barrel. See Figure
2 and 3. The wires end should butt against the wire stop position of
the locator.
Doc No: ATS-640018100
Revision: A
Release Date: 03-21-13
Revision Date: 03-21-13
JAWS OPEN
FRONT EDGE
OF BARREL
Figure 1
LOCATOR
PUSH UP
TERMINAL
UNCONTROLLED COPY
Page 1 of 5
Hand Crimp Tool
4. Cycle the tool.
CONDUCTOR
PUNCH
LOCATOR
TERMINAL
INSULATION
PUNCH
TERMINAL
BARREL
WIRE
TERMINAL
Figure 2
WIRE
CONDUCTOR
ANVIL
INSULATION
ANVIL
Figure 3
Note:
The tamper proof ratchet action will not release the tool until it has been fully closed.
5. Lift the locator blade or wire stop and remove the crimped terminal. Inspect for proper crimp location, and check
for insulation closure. The locator is adjustable, up and down, to keep the terminals straight after crimping.
6. If the insulation part of the crimp needs to be adjusted, first loosen the M4 screw on the bottom tool jaw, then
insert a 3/32 hex wrench (supplied) into the bottom of the lower die. See Figure 4. A clockwise rotation
decreases insulation crimp while a counter-clockwise rotation increases insulation crimp. After adjusting
retighten the M4 screw.
Note:
Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in the
tool if using unbrazed product, as this will provide higher pull force values.
Maintenance
It is recommended that each operator of the tool be
made aware of, and responsible for, the following
maintenance steps.
LOOSEN M4 SCREW
Figure 4
1. Remove dust, moisture and other contaminants
with a clean brush, or soft, lint-free cloth.
2. Do not use any abrasive materials that could
damage the tool.
3/32” HEX
3. Make certain all pins; pivot points and bearing
WRENCH
surfaces are protected with a thin coat of high
LUBRICATION POINTS
quality machine oil. Do not oil excessively. This
(BOTH SIDES)
tool was engineered for durability, but like any fine
LIGHT OIL (EVERY 3 MONTHS
piece of equipment it needs cleaning and
OR 5,000 CRIMPS)
lubrication for a maximum service life of trouble-
free crimping. A light oil, such as 30 weight automotive oil used at the oil points shown in Figure 4, every 5,000
crimps or 3 months will significantly enhance the tool life and ensure a stable calibration.
4. When the tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping
dies, and store the tool in a clean, dry area.
Doc No: ATS-640018100
Revision: A
Release Date: 03-21-13
Revision Date: 03-21-13
UNCONTROLLED COPY
Page 2 of 5
Hand Crimp Tool
Miscrimps or Jams
Should this tool ever become stuck or jammed in a
partially closed position,
Do Not
force the handles
open or closed.
The tool will open easily by
pressing the ratchet release lever. See Figure 5.
PRELOAD
TEST POINT
1.00
How to Adjust the Tool Preload
(See Fig. 5)
Over the life of the tool, it may be necessary to
adjust the tool handle preload force. Listed below
are the steps required to adjust the crimping force of
the hand tool to obtain proper crimp conditions:
1.
2.
3.
4.
5.
6.
RATCHET
RELEASE LEVER
PUSH UP
PRELOAD
PRELOAD
ADJUSTMENT
LOCKING SCREW TEST POINT
Figure 5
1.00
Remove the screw and plastic cover washer. Note the setting wheel position.
Lift the setting wheel off the axle. Turn the eccentric axle with a screwdriver.
Turning the eccentric axle counter-clockwise will increase the handle force.
Replace the setting wheel to the axle, aligning the nearest notch in the setting wheel to the dowel pin.
Replace the plastic cover washer and screw.
Check the crimp specifications after the tool crimp force is adjusted.
PIN GAUGE IN
CONDUCTOR CRIMP
Tool Calibration
A Certificate of Calibration (see last page) was supplied with the tool. To
recalibrate this tool, pin gauge measurements should be taken in each
conductor nest and compared to this chart. The tool should be lubricated
prior to recalibration to ensure consistent measurements. Handle preload
is factory set to 25-45 lbs. See How to adjust the tool preload, see Figure
5 to recalibrate.
Nest Color Code
Yellow
Wire Range
AWG
10 - 12
mm²
3.30 - 5.00
“X” Dimension
Conductor Crimp
Mean Go No Go
.100 .097
.103
X
“ Confining ” Crimp
Crimp Inspection
Marking
oo
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital
components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days.
Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not be
applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing,
or use of handle extensions voids this warranty.
Caution:
Repetitive use of this tool should be avoided.
Hand held crimping tools are intended for low volume, prototyping, or repair requirements only.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.
Doc No: ATS-640018100
Revision: A
Release Date: 03-21-13
Revision Date: 03-21-13
UNCONTROLLED COPY
Page 3 of 5
Hand Crimp Tool
PARTS LIST
Description
Quantity
Hand Crimp Tool
Figure 6
1
Repair Kit (Springs, Pins and E-Rings)
1
2
Handle
1
3
Locator Assembly
1
4
Tooling Kit
1
Tooling Kit Only
5
64001-8102
Conductor Punch
1
6
64001-8101
Conductor Anvil
1
7
64001-8104
Insulation Punch
1
8
64001-8103
Insulation Anvil
1
9
N/A
4mm Diameter by 5.0mm Long Roll Pins
2**
10
N/A
#10-32 by 5/16” Long Cup Pt. Set Screw
1**
** Available from an Industrial supply company such as MSC (1-800-645-7270).
Item
Order No
64001-8100
64000-0076
63810-0000
64001-1275
64001-8170
2
M4 WING NUT
M4 FLAT WASHER
3
RATCHET
RELEASE LEVER
SCREW AND PLASTIC
COVER FOR HANDTOOL
PRELOAD ADJUSTMENT
5
M4 X 12LG
PAN HEADSCREW
M4 X 25LG
PAN HEAD SCREW
(2)
9
10
7
8
1
REPAIR KIT. ALL PARTS REQUIRED FOR
REPAIR. (ONLY MAIN SPRING SHOWN)
FOR SPRING
ACCESS SWING
OPEN COVER
Figure 6
6
4
Doc No: ATS-640018100
Revision: A
Release Date: 03-21-13
Revision Date: 03-21-13
UNCONTROLLED COPY
Page 4 of 5
Hand Crimp Tool
Hand Crimp Tool
Insulkrimp
Certificate of
Calibration
Order No. 64001-8100
Tool Order Number 64001-8100
Tool Revision
___________________
Serial Number ___________________
Date of Manufacture__________________
Handle Preload Range:
At 1 inch from the Tips = 25 – 45 lbs.
Actual =_____________
Pin Gauge of Conductor Crimp Nest:
Conductor Nest Range = .097” - .103” (2.46mm – 2.62mm)
Actual = ______________
Technician ______________
Date of Calibration ______________
Calibration should be done every 5,000 cycles or 3 months.
Tools should be lubricated during this operation.
Visit our Web site at http://www.molex.com
Doc No: ATS-640018100
Revision: A
Release Date: 03-21-13
Revision Date: 03-21-13
UNCONTROLLED COPY
Page 5 of 5
