4-701-008 Rev V
07/30/13
Uncontrolled if Printed
NPI Qualification Test Report
DVT #: 3213
DVT Rev: 1
EAR: 5916
Date: 1/13/2014
SMA Jack to AMC (U.FL) Probe Adapter
Amphenol RF P/N : 901-10465
Rev : A
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Insert Customer Outline Drawing (COD) Rev X Here
* Form varies by test parameter
COD Rev X
4-701-008 Rev V
07/30/13
Uncontrolled if Printed
DESIGN VERIFICATION AND
VALIDATION TEST PLAN
Customer:
DVT Number:
DVT Rev:
EAR Number:
Description:
Testing Required by Design
Engineer to Verify Design
and Validate Product
Performance
Distribution
3213
1
5916
Design Engineer:
Program Manager:
Amphenol PN:
Todd Smith
Rahul Rajan
901-10465
A
Amphenol Rev:
SMA Jack to AMC (U.FL) Probe Adapter
Description of Testing Requirement
*Individual Dimensional, Mechanical, Electrical and Environmental tests are part specific and not controlled by this document.
Assy's
Test
that
Assy's
Result
will be
Req.
lost
Dimensional Tests
First Article Inspection
Appearance
Assembly appearance
Mechanical Tests
Component Weight
Plating Thickness
Contact Captivation -
Axial
Body Captivation - Axial
Spring Force
Cycle Testing
Electrical Tests
As indicated on Customer Outline Drawing.
Include photo of the complete assembly, to show the appearance.
Product weight in grams.
The parts must conform to Amphenol Plating spec. 349-50560.
Body: nickel plating 100 microinches minimum thickness over copper strike.
Hood and contacts: gold plating 5 microinches minimum thickness over 100
microinches minimum high phosphorus electroless nickel.
Contact must withstand a 6 Lbf push out force applied from mating direction and meet
the interface dimensions shown on dwg.
Body must withstand an axial force of 20 Lbf and maintain dimensions shown on
drawing.
Measure spring force when mating to AMC jack (A-1JB).
Cycle 5000 times by mating to AMC jack (A-1JB). Measure spring force and contact
resistance after every 1000 cycles.
Determine the electrical resistance of both outer conductor crimps and corresponding
interface and the inner conductor crimps and corresponding contact interface under
low energy conditions; The total contact resistance of inner conductor must not
exceed 50 mΩ. Likewise, max contact resistance of the outer conductor must not
exceed 50 mΩ.
Verify the DUT shows no open OR short circuits.
Demonstrate the connection can withstand momentary over-potentials due to
switching, surges and other similar phenomena; Apply 500 VRMS, 60 Hz for 60
seconds. A buzzing noise indicates failure.
Verify the efficiency of voltage applied to voltage reflected is adequate to the product
application; Max VSWR should be 1.25 : 1 @ 6 GHz. Include a screenshot of NA
results.
Verify the total loss of power going through the DUT; record maximum insertion loss.
Include a screenshot of NA results.
Quality shall apply Amphenol Best Practices verification as applicable to this product.
5
1
1
1
0
0
0
0
Pass
Pass
Pass
Pass
2
2
5
5
2
2
0
0
Pass
Pass
Pass
Pass
Contact Resistance
All
0
Pass
Continuity Test
Dielectric Withstanding
Voltage
VSWR / Return Loss
All
All
0
0
Pass
Pass
5
0
Pass
Insertion Loss
Amphenol Best
Practices
Design Engineer
Comments:
5
All
0
0
Pass
Pass
When required include photo of test equipment when performing a test.
Parts
Destroyed
4
Total Testing Requirements Identified for Verification of Design Intent and Validation of Customer Requirements
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FIRST ARTICLE / PART EVALUATION INSPECTION
Sup. #
Supplier Name
Mfg Location
Date
Revision
Mfg Order #
Amphenol RF ASIA
-
A
-
5525-131108003
1/13/2014
Evaluated BY
Prog. Mgr.
Design Eng
Revision
EAR #
Todd Smith
Rahul Rajan
Michael Li
5916
-
LOT QTY
DVT Number
PO#
Part Description
100
-
3213
SMA Jack to AMC (U.FL) Probe Adapter
First Article Inspection (all dimensions on COD).
Critical Dimension Inspection Only (defined by Engineering).
Material Environmental Compliance Documented.
AQL Supplier Verification.
Amphenol P/N
901-10465
Customer P/N
-
Item
Nominal
UCL
LCL
Sample #1
Sample #2
Sample #3
Sample #4
Sample #5
6.00
4.05
17.85
18.64
6.42
4.62
4.21
5.50
#VALUE!
#VALUE!
#VALUE!
#VALUE!
Gage
Digital Mic
Digital Cal
Height Gage
#VALUE!
#VALUE!
#VALUE!
#VALUE!
6.00
5.99
6.00
6.01
1
6.00
REF
REF
#VALUE!
#VALUE!
#VALUE!
#VALUE!
4.05
4.04
4.06
4.06
2
4.00
REF
REF
#VALUE!
#VALUE!
#VALUE!
#VALUE!
17.84
17.89
17.86
17.87
3
17.84
REF
REF
#VALUE!
#VALUE!
#VALUE!
#VALUE!
18.62
18.67
18.65
18.66
4
18.60
REF
REF
6.42
6.43
6.44
6.43
5
6.50
0.20
0.20
4.63
4.62
4.60
4.61
6
4.60
0.10
0.10
4.20
4.21
4.21
4.20
7
4.20
0.10
0.10
5.50
5.51
5.51
5.50
8
5.50
0.10
0.10
9
10
11
12
13
14
15
Pass
Parts were 100 % tested as per DVT requirements.
16
Cont. (Opens & Shorts)
Pass
Parts were 100 % tested as per DVT requirements.
17
Hi-Pot test
Pass
Parts were checked 100 % as per DVT requirements.
18
Orientation
Single
19
Packaging Type
1
20
Packaging QTY
21
Marker #1
Na
22
Marker #2
Na
23
Marker #3
Na
24
Marker #4
Na
25
Marker #5
Na
26
Comments:
Appearance is okay.
Thread has been verified with GO-NOGO gauge, result is acceptable.
Digital Cal
Digital Cal
Digital Cal
Digital Cal
Digital Cal
PROTOTYPE ENGINEERING VALIDATION
Processed through all assembly steps without major issue.
Additional manufacturing testing and validation required.
Manufacturing Process is ready (Including Work Instructions as needed).
QUALITY ENGINEERING VALIDATION
Measurements and DVT Plan are adequate for product quality.
Process controls (Including inspection plans in place as needed).
Manufacturing equipment is production ready.
PART EVALUATION REPORT DISPOSITION (See comments section for detailed REPAIR or REWORK instructions)
Department
Initials
Date
Signature
Pass
Rework
Fail
Todd Smith
Design Engineer
1/13/2014
TS
Dico Wang
1/13/2014
Manufacturing Engineer
DW
Michael Li
Quality Engineer
1/13/2014
ML
Stone Shi
Quality Technician
1/13/2014
SS
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ASSEMBLY APPEARANCE
Amphenol RF ASIA
Block DM2 Tang Wei Industrial, General CO.Gong Ming Town,
Bao An District, Shen Zhen City, China
Supplier
Part Number
901-10465
Part Name
Rev Level
A
DVT #
3213
EAR #
5916
Date of Test
Amphenol RF ASIA
Name of Laboratory
Amphenol RF ASIA
SMA Jack to AMC (U.FL) Probe Adapter
Include photo of the complete assembly, to show the appearance.
January 13, 2014
Insert Picture of
complete assembly
here.
Signature
Title
Quality Technician
Linas Hu
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