TransporTaTion producTs
T
Overview
.................................................................................................................................................................... T-2
1.00mm (.040") Pitch System – 040 III
.............................................................................................................. T-3 to T-5
1.00/2.30mm (.040/.090") Pitch System – 0409 Hybrid Housings
...................................................................... T-6 to T-7
Stac64™
........................................................................................................................................................ T-8 to T-13
H-DAC 64™
................................................................................................................................................... T-14 to T-15
MOX System..................................................................................................................................................
T-16 to T-18
MOST System
................................................................................................................................................ T-18 to T-20
NSCC System
.............................................................................................................................. T-21 to T-22, T-49 to T-50
OBD-II Connectors
........................................................................................................................................... T-22 to T-23
MX150™ Sealed Connector System
................................................................................................................. T-24 to T-28
2.50mm (.098") Pitch Wire-to-Wire Splash Proof Connectors
Terminals
................................................................................................................................................. T-29, T-32
Receptacles
...................................................................................................................................................... T-30
Plugs
............................................................................................................................................................... T-31
Receptacle Housing and Plug Housing
.................................................................................................................. T-33
MX123™ Sealed Connector System
................................................................................................................. T-34 to T-36
MX64™ Sealed Connector Sytem
................................................................................................................................ T-37
CMC System
.................................................................................................................................................. T-38 to T-47
CMC CP System..............................................................................................................................................
T-48 to T-49
Bulb Sockets
Terminals
......................................................................................................................................................... T-51
Sealed Sockets
................................................................................................................................................. T-52
HSAutoLink™ Cable Assemblies
........................................................................................................................ T-53 to T-56
Visit
www.molex.com
to
access more part numbers
and product information,
download sales drawings,
product specifications,
3D models, place sample
requests, and more.
Transportation Products
As a major supplier to the global automotive industry, Molex
Sealed
offers vehicle manufacturers and their suppliers a wide
•
Wide standard product portfolio dedicated to offering low
range of products and extensive research and development
and stable contact resistance in harsh applications
capabilities that include rapid prototyping and high volume
•
Available in matte sealed and cable sealed versions,
production support. In addition, we apply breakthrough
the MX150™ systems are designed to support current
technologies from other markets and industries and apply
loading for both low-level signal and power applications
them to in-vehicle electronic devices.
up to 22.0A
•
The MX150 connector footprint and profile has been
The average new vehicle today contains twice as many
adapted by industry agency USCAR as their design
connectors as models produced only ten years ago. As
criteria for systems supporting this specification
electronic content increases in automotive vehicles, Molex is
•
Applications include: exterior lighting, door lock
responding with solutions that simplify electrical distribution
mechanisms, fuel injectors, spark plugs, wiper motors,
systems. We are dedicated to reducing weight and
washers, power steering and hosts of other safety devices
packaging space while boosting performance and reliability.
Many products incorporate our proprietary technologies in
Unsealed
shielding, filtering and assembly.
•
Stack64™, the modular 0.64mm, 1.50mm and 2.80mm
Our automotive design teams are located in technical
terminal interconnect system, addresses the growing
centers throughout the world and are linked electronically
electronic device requirements within today’s vehicles by
to share expertise and expedite development. All of our
supporting both low-level signal requirements and power
manufacturing sites are ISO 9000 and QS 9000 certified and
requirements up to 30.0A
we currently support automotive manufacturing in all areas
•
Fully-validated to USCAR specifications, Stac64 header
of the world.
assemblies can be used as stand alone components or
multiple headers may be ganged together to support a
We are dedicated to developing products that address the
large range of signal and power needs without the need
growing demand for innovative electrical interfaces, and
for additional tooling
Molex has created and defined new industry standards by
•
Other product in this application segment include:
partnering with many agencies including USCAR.
H-DAC64™, MOST, MOX, NSCC
Molex has created unique connector interfaces for four key
•
Applications include: radios, amplifiers, power seats,
application segments:
HVAC, door zone modules, interior lighting, electronic
mirrors and most interior electronic interfaces
Power train
•
Fully sealed, high performance interconnect systems that
High Speed
offer the densest package in the automotive market
•
Molex’s HSAutoLink™ family is the emerging high-speed
•
MX123™ and CMC accommodate low level signal and
data bus for vehicles, encompassing technologies such as
high current load requirements
Universal Serial Bus (USB 2.0), Low Voltage Differential
•
Mate assist receptacles reduce harness assembly
Signaling (LVDS), 1394, FlexRay, eMOST and Ethernet
complexity by integrating the housing, lever, terminal
•
Leveraging data communications expertise, Molex
retention feature and connector retention features in one
has packaged an economical and widely deployed
standard assembly
five-pin shielded connection system from the consumer
•
Sealing performance and package size are optimized by
market into a more rugged connector system to meet
utilizing interfacial and matte seal technologies
automakers’ mechanical requirements and to bring
•
Applications include: on-engine, off road construction,
USB and other technologies to vehicle information and
industrial equipment
entertainment systems
•
USCAR-30 supports USB 2.0 requirements for OEM
system certification
•
Applications include: MP3 players, infotainment, telematic
devices, safety cameras and displays
MX123™
CMC
MX150™
Stac64™
HSAutoLink™
FT
T-2
MX10
www.molex.com/ind/auto/index.html
1.00mm (.040") Tab
Terminal
50654
Female
Features and Benefits
•
Locking tab secures terminal to housing
Reference Information
Product Specification: PS-68145-002
Packaging: Reel
Mates With: 50660 Terminal
Use With: 35563, 35564, 35896, 35898, 49014, 64002
and 68508 housings
Designed In: Millimeters
Electrical
Voltage: 13V
Current: 5.0A max.
Contact Resistance: 5 milliohms max.
Dielectric Withstanding Voltage: 1000V AC
Insulation Resistance: 500V DC Megohms min.
Mechanical
Contact Insertion Force: 1.5 kgf max.
Contact Retention to Housing: 8.0 kgf min.
Durability: 50 cycles
Physical
Contact: Copper Alloy
Plating: Pre-Tin
Order No.
50654-1001
Wire Range (mm
2
)
AVS (AVSS) 0.3-0.5
Lead-free
Yes
www.molex.com/customer.html?seriesNumber=50654
1.00mm (.040") Tab
Terminal
50660
Male
Features and Benefits
•
Locking tab secures terminal to housing
Reference Information
Product Specification: PS-68145-002
Packaging: Reel
Mates With: 50654 terminal
Use With: 35897, 35899, 49016, 49102 and 68507
housings
Designed In: Millimeters
Electrical
Voltage: 13V
Current: 5.0A max.
Contact Resistance: 5 milliohms max.
Dielectric Withstanding Voltage: 1000V AC
Insulation Resistance: 500V DC 100 Megohms min.
Mechanical
Contact Insertion Force: 1.5 kgf max.
Contact Retention to Housing: 8.0 kgf min.
Durability: 50 cycles
Physical
Contact: Brass
Plating: Pre-Tin
Transportation Products
Order No.
50660-9001
Wire Range (mm
2
)
AVS (AVSS) 0.3-0.5
Lead-free
Yes
T
www.molex.com/customer.html?seriesNumber=50660
MX10
T-3
1.00mm (.040") Tab
Wire-to-Wire/
Wire-to-Board
040 111
Housing
68508/64002/35563/35564
Female, 2 Rows
Features and Benefits
•
Meets industry-standard requirements for 040
automotive interface
•
Side Terminal Position Assurance (TPA) feature virtually
eliminates terminal backout
•
Rugged contact design offers increased life cycle
durability and mechanical and electrical reliability
•
Fully shrouded to protect contacts
Reference Information
Product Specification: PS-68145-002
Packaging: Bag
Mates With: 53874, 68145 and 68151
Use With: 50654
Designed In: Millimeters
Electrical
Voltage: 13V
Current: 5.0A max.
Contact Resistance: 5 milliohms max.
Dielectric Withstanding Voltage: 1000V AC
Insulation Resistance: 500V DC 100 Megohms min.
Mechanical
Contact Insertion Force: 1.5 kgf max.
Contact Retention to Housing: 8.0 kgf min.
Circuits
8
12
16
20
Mating Force
(kgf. max.)
10
15
Unmating Force
(kgf. max.)
10
15
Durability: 50 cycles
Physical
Housing: Polyester, UL 94-HB
Circuits
8
12
16
20
Order No.
68508-0811
68508-0815
64002-1210
64002-1215
35563-1610
35563-1615
35564-2010
35564-2015
Color
Black
Gray
White
Gray
White
Gray
White
Gray
www.molex.com/customer.html?seriesNumber=68508
1.00mm (.040") Tab
Wire-to-Wire
040 III
Housing
Transportation Products
68507/64002
Male, 8 Circuits, 2 Rows
Features and Benefits
•
Meets industry-standard requirements for 040
automotive interface
•
Side Terminal Position Assurance (TPA) feature virtually
eliminates terminal backout
•
Rugged contact design offers increased life cycle
durability, and mechanical and electrical reliability
•
Side flange provides panel mounting retention
•
Fully shrouded to protect contacts
Reference Information
Product Specification: PS-35896-001 and PS-68507-003
Packaging: Bag
Mates With: 68508, 64022
Use With: 50654 and 50660
Designed In: Millimeters
Electrical
Voltage: 13V
Current: 5.0A max.
Contact Resistance: 5 milliohms max.
Dielectric Withstanding Voltage: 1000V AC
Insulation Resistance: 500V DC 100 Megohms min.
Mechanical
Contact Insertion Force: 1.5 kgf max.
Contact Retention to Housing: 8.0 kgf min.
Mating Force: 10 kgf max.
Unmating Force: 10 kgf max.
Durability: 50 cycles
Physical
Housing: Polyester, UL 94-HB
FT
Circuits
8
12
Order No.
68507-0811
68507-0821
64002-1210
64002-1215
Type
Screw
Clip
Screw
T-4
MX10
www.molex.com/customer.html?seriesNumber=68507
1.00mm (.040") Tab
Wire-to-Board
040 III
Header
68145/68151-XX1X
Vertical
Features and Benefits
•
Meets industry-standard requirements for 040
automotive interface
•
Rugged contact design offers increased life cycle
durability and mechanical and electrical reliability
•
Fully shrouded to protect contacts
Reference Information
Product Specification: PS-68145-002 and PS-68145-005
Packaging: Tray
Mates With: 35563, 35564, 64002 and 68508
Use With: 50654
Designed In: Millimeters
Electrical
Voltage: 13V
Current: 5.0A max.
Contact Resistance: 10 milliohms max.
Dielectric Withstanding Voltage: 1000V AC
Insulation Resistance: 500V DC 100 Megohms min.
Mechanical
Contact Insertion Force: 1.5 kgf max.
Contact Retention to Housing: 8.0 kgf min.
Circuits
8
12
16
20
28
36
Mating Force
(kgf. max.)
10
15
18
Unmating Force
(kgf. max.)
10
15
18
Durability: 50 cycles
Physical
Housing: Polyester, UL 94-HB
Contact: Brass
Plating: Contact Area—Tin
Solder Tail Area—Tin
Underplating: Copper
PCB Thickness: 1.6mm (.062")
Circuits
8
12
16
20
28
36
Order No.
68145-0811
68145-0815
68145-1211
68145-1215
68145-1615
68151-2015
68145-2815
68145-2811
68145-3615
Color
Black
Gray
Black
Gray
Black
Gray
Lead-free
Yes
1.00mm (.040") Tab
Wire-to-Board
040 III
Header
68145/68151-XX2X
Right Angle
Features and Benefits
•
Meets industry-standard requirements for 040
automotive interface
•
Rugged contact design offers increased life cycle
durability and mechanical and electrical reliability
•
Fully shrouded to protect contacts
Reference Information
Product Specification: PS-68145-002 and PS-68145-005
Packaging: Tray
Mates With: 35563, 35564, 64002 and 68508
Use With: 50654
Designed In: Millimeters
Electrical
Voltage: 13V
Current: 5.0A max.
Contact Resistance: 5 milliohms max.
Dielectric Withstanding Voltage: 1000V AC
Insulation Resistance: 500V DC 100 Megohms min.
Mechanical
Contact Insertion Force: 1.5 kgf max.
Contact Retention to Housing: 8.0 kgf min.
Mating Force: 15 kgf max.
Unmating Force: 15 kgf max.
Durability: 50 cycles
Physical
Housing: Polyester, UL 94-HB
Contact: Brass
Plating: Contact Area—Tin
Solder Tail Area—Tin
Underplating: Copper
PCB Thickness: 1.6mm (.062")
Circuits
8
12
16
20
28
36
Order No.
68145-0821
68145-0825
68145-1221
68145-1225
68145-1625
68151-2025
68145-2825
68145-2821
53874-3615
Color
Black
Gray
Black
Gray
Lead-free
Yes
Black
www.molex.com/customer.html?seriesNumber=68145
MX10
T-5
Transportation Products
T
