PRODUCT SPECIFICATION
CABLE SERIES 155331
Servo Motor - UL AWM recognized - PUR jacket
Style 21223 (80°C / 1000V)
1. CONSTRUCTION DATA
1.1
CONDUCTOR:
Bare copper strand; according to EN 13602 - ETP1; stranding according to DIN VDE 0295, EN60228 Class 6
Stranded lay compliant with UL 758.
Certificato N. 9125.FLA2
ISO 9001
1.2
WIRE STRUCTURE:
Signal
Stranding
(nbr of wires x wire
diameter in mm)
Nominal section
(mm²)
AWG
19
18
16
Diameter of
stranded core
(mm)
Max Resistance
Ref. std. IEC 60344
(Ω/km)
0.75
1.00
1.50
Nominal section
(mm²)
42x0.15
52x0.15
81x0.15
Power
Stranding
(nbr of wires x wire
diameter in mm)
1.20
1.32
1.50
Diameter of
stranded core
(mm)
27.7
22.4
14.4
Max Resistance
Ref. std. IEC 60344
(Ω/km)
AWG
16
14
12
10
1.50
2.50
4.00
6.00
1.3
INSULATION:
81x0.15
133x0.15
78x0.254
117x0.254
1.50
2.10
2.60
3.15
14.4
8.7
5.2
3.5
Thermoplastic Elastomer compound; Max Insulation resistance >600 GΩxkm (IEC60189-1
&
IEC60885-1 or EN50289-1-4);
nominal hardness 50 Shore D; according to UL758
1.4
INSULATION DIAMETER
Nominal section
(mm²)
Signal
Nominal Ø
(mm)
Nominal thickness
(mm)
0.75
1.00
1.50
Nominal section
(mm²)
1.80
2.00
2.15
Power
Nominal Ø
(mm)
0.30
0.34
0.32
Nominal thickness
(mm)
1.50
2.50
4.00
6.00
REVISION HISTORY
Rev.A1 26/02/2016 RELEASED
Document Number:
2.35
3.00
3.60
4.50
ECR/ECN INFORMATION:
0.42
0.45
0.50
0.68
TITLE:
Page
SERVO MOTOR – PUR jacket
Created/Revised by:
M. Arrigoni
Checked by:
A. Defendi
Approved by:
C. Lerose
1
of
4
1553310001 PS P1E A1
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
Template: TDS REV.0 22/07/2015
PRODUCT SPECIFICATION
1.5
1.5.1
ASSEMBLY:
Signal pair
Certificato N. 9125.FLA2
ISO 9001
Cores stranded in pairs (one or two).
Each pair is shielded with Tin copper wire (Braid type - nominal optical coverage 85%) and wrapped with tape
1.5.2
Total Assembly
Power Core and Signal Pairs (if present) stranded together, fillers may be used for a better roundness.
1.6
1.7
1.8
TAPE:
BRAID SHIELD:
TAPE:
Wrap over assembly
Tin copper wire, nominal optical coverage 85%.
Wrap over shield
1.9
JACKET:
Polyurethane (PUR, TPU), ether base, Halogen free, nominal hardness 90 Shore A; Silicone, Pb,Cd,Hg & FCKW free;
according to UL758.
For overall diameter, jacket and cores colors refer to Annex #1
2. TECHNICAL DATA
2.1
ELECTRICAL:
Voltage rating
Voltage test on core (Power)
Voltage test on core (Brake)
1000 Vrms
3000 Vrms x 1 min. (IEC60885-1)
3000 Vrms x 1 min. (IEC60885-1)
2.2
TEMPERATURE:
Temperature range (fixed)
Temperature range (flex)
Temperature range (drag chain)
-50 °C to +90°C (10˙000h ISO6722 pending)
-40°C to +80°C
(free motion without periodic recurrence and forced guidance)
-35°C to +60°C
2.3
CHEMICAL:
Oil resistance
Free of FCKW, Silicone and Pb
Halogen free
UL758/UL2556/EN50363-10-2 (7 days @ 100°C - IRM902 oil)
yes
yes (IEC60754-1 EN50267-2-1 VDE0472-815)
2.4
PHYSICAL:
UV resistant
yes (UL1581/2556– 300h)
Max installation pulling force
100N
Bending radius (fixed)
>5xOD
Bending radius (flex)
>10xOD
Bending radius (drag chain)
>12xOD (up to 5Mio @ 20°C in freely suspended chain)*
Torsion @ 20°C
optimal recommended ±30°/m *
*
Default criterium of the norm-bendings is electrical failure due to conductor breakage or conductor short-circuit. Extreme sheath adhesion is not a
default criterium since it cannot be influenced by the cable manufacturer (e.g. through big abrasion between cable and chain, non-suitable chain
construction or wrong installation of cable in the chain).
REVISION HISTORY
Rev.A1 26/02/2016 RELEASED
Document Number:
ECR/ECN INFORMATION:
TITLE:
Page
SERVO MOTOR – PUR jacket
Created/Revised by:
M. Arrigoni
Checked by:
A. Defendi
Approved by:
C. Lerose
2
of
4
1553310001 PS P1E A1
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
Template: TDS REV.0 22/07/2015
PRODUCT SPECIFICATION
2.5
FLAME:
UL Vertical Flame Test
UL VW-1, CSA FT-1
IEC 60332-1/2
pass
pass
pass
Certificato N. 9125.FLA2
ISO 9001
3. COMPLIANCE
Accordance to:
▪ 2006/95/CE; 2004/108/CE; 2011/65/CE (RoHS)
▪ UL/CSA (UL AWM Style 21223, use:
external
interconnection of electronic equipment)
▪ NFPA79-2012 circumstances mentioned in Chapter 12
4. PRINTING & PACKAGE
Printing text
Package
Ink-jet type; conform to UL758
available in different packaging sizes
(refer to Annex #1)
REVISION HISTORY
Rev.A1 26/02/2016 RELEASED
Document Number:
ECR/ECN INFORMATION:
TITLE:
Page
SERVO MOTOR – PUR jacket
Created/Revised by:
M. Arrigoni
Checked by:
A. Defendi
Approved by:
C. Lerose
3
of
4
1553310001 PS P1E A1
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
Template: TDS REV.0 22/07/2015
PRODUCT SPECIFICATION
Certificato N. 9125.FLA2
ISO 9001
ANNEX 1
mm
2
AWG
(4G AWG16)
N° of
cond
4
O.D.
(mm)
9,0
Jkt
color
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
(4G1,5)
(4G2,5)
(4G AWG14)
4
10,6
(4G4,0)
(4G AWG12)
4
12,2
(4G6,0)
(4G AWG10)
4
14,5
(4G1,5+(2x1,5))
(4G AWG16+(2xAWG16))
6 (4+2)
11,1
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
Orange
(4G2,5+(2x1,5))
(4G AWG14+(2xAWG16))
6 (4+2)
12,6
(4G4,0+(2x1,5))
(4G AWG12+(2xAWG16))
6 (4+2)
14,00
(4G6,0+(2x1,5))
(4G AWG10+(2xAWG16))
6 (4+2)
16,20
(4G1.5+2x(2x0.75))
(4G AWG16+2x(2xAWG19))
8 (4+2+2)
12,1
(4G2.5+2x(2x1.0))
(4G AWG14+2x(2xAWG18))
8 (4+2+2)
14,1
(4G4+2x(2x1.5))
(4G AWG12+2x(2xAWG16))
8 (4+2+2)
15,8
(4G6+2x(2x1.5))
(4G AWG10+2x(2xAWG16))
8 (4+2+2)
17,9
Pack.
size
S
M
L
S
M
L
S
M
L
S
M
L
S
M
L
S
M
L
S
M
L
S
M
L
S
M
L
S
M
L
S
M
L
S
M
L
Packaging
composition
1x200m
1x500m
1x1000m
1x100m
1x500m
1x1000m
1x100m
1x500m
1x1000m
1x100m
1x500m
1x1000m
1x100m
1x500m
1x1000m
1x100m
1x500m
1x1000m
1x100m
1x500m
1x1000m
1x100m
1x250m
1x500m
1x100m
1x500m
1x1000m
1x100m
1x500m
1x1000m
1x100m
1x250m
1x500m
1x100m
1x250m
1x500m
Standard
order n°
1553310001
1553310002
1553310003
1553310004
1553310005
1553310006
1553310007
1553310008
1553310009
1553310010
1553310011
1553310012
1553311001
1553311002
1553311003
1553311004
1553311005
1553311006
1553311007
1553311008
1553311009
1553311010
1553311011
1553311012
1553312001
1553312002
1553312003
1553312004
1553312005
1553312006
1553312007
1553312008
1553312009
1553312010
1553312011
1553312012
Sketch*
Black numbered in White + Yellow/Green
(see note*)
Black numbered in White + Yellow/Green
(see note*)
Black numbered in White + Yellow/Green
(see note*)
*Colour Sequence
for packaging size L: colors clockwise exit drum (as in sketch)
for packaging size S and M; colors counterclockwise
Black Cores (printing is in white)
Power
1
st
Core: Black printing U/L1/C/L+
2
nd
Core: Black printing V/L2
rd
3 Core: Black printing W/L3/D/L-
Yellow/Green core
Signal
One signal Pair: Black printing 4 + Black printing 5
Two signal Pairs: 1
st
Pair = Black printing 5 + Black printing 6
2
nd
Pair = Black printing 7 + Black printing 8
REVISION HISTORY
Rev.A1 26/02/2016 RELEASED
Document Number:
ECR/ECN INFORMATION:
TITLE:
Page
SERVO MOTOR – PUR jacket
Created/Revised by:
M. Arrigoni
Checked by:
A. Defendi
Approved by:
C. Lerose
4
of
4
1553310001 PS P1E A1
THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION
Template: TDS REV.0 22/07/2015