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AMP Precision Pin and Socket Contacts

Signal Contacts

Type III+, Crimp, Snap-In

[

.0625

+.0010

–.0020

Dia.

[

1.588

+0.025

]

–0.051

Spring, Stainless Steel

Spring,

Stainless Steel

Pin Body

.390

Min.

[9.91]

Ferrule, Brass,

Nickel Flash

.113

Max.

[2.87] Dia.

Socket

.530

±.010

[13.46

±0.25

]

Material and Finish

—

See chart.

Contact Body—Brass

or phosphor bronze

Retention Spring—Stainless

steel

Application Tooling—Page

Technical Documents

114-10004 Application Specification

108-10042 Product Specification

Socket

Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡

Wire Size

Range

AWG

30-28

0.05-0.09

Ins.

Dia.

Range

.015-.030

0.38-0.76

.040-.060

1.02-1.52

.014-.030

0.36-0.76

26-24

0.12-0.2

.035-.055

0.89-1.40

.040-.080

1.02-2.03

Contact

Finish

Gold/Nickel

Sel.

Bright Tin

Gold/Nickel

Sel. Gold/Nickel

Gold/Nickel

Sel. Gold/Nickel

Bright Tin

Gold/Nickel

Sel. Gold/Nickel

Bright Tin

Gold/Nickel

Sel.

Gold/Nickel

‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.

Refer to contact current carrying capability information on page 8.

Strip Form

Contact No.

Socket

788085-3

788085-1

1-66425-2

66425-7

66425-8

66393-7

66393-8

1-66106-5

66106-7

66106-8

—

2-66102-5

66102-8

66102-9

2-66102-2

—

1-66564-2

66564-8

1-66332-4

66332-7

66332-8

—

1-66098-9

1-66098-8

66098-8

66098-9

66098-6

1-66359-4

1-66359-5

66359-9

1-66359-0

1-66359-2

—

66597-8

66597-2

788088-2

788088-1

1-66424-1

66424-7

66424-8

66394-7

66394-8

1-66108-5

66108-7

66108-8

66108-1

3-66104-0

66104-8

66104-9

2-66104-3

66104-1

1-66563-1

66563-8

1-66331-4

66331-7

66331-8

66331-2

1-66100-9

66100-8

66100-9

—

1-66358-6

1-66358-8

66358-9

1-66358-0

1-66358-3

66358-1

66598-9

1-66598-0

66598-2

Loose Piece

Contact No.

Socket

—

788085-4

—

66429-3

66429-4

—

66406-4

1-66107-1

66107-3

66107-4

—

1-66103-8

66103-3

66103-4

—

66566-7

66566-4

1-66400-0

66400-3

66400-4

—

1-66099-5

66099-3

66099-4

66099-1

1-66361-2

1-66359-5

66361-3

66361-4

66361-8

—

66602-8

66602-2

—

788088-3

—

66428-3

66428-4

—

66405-4

1-66109-7

66109-3

66109-4

66109-1

1-66105-9

66105-3

66105-4

—

66105-1

66565-7

66565-4

1-66399-0

66399-3

66399-4

66399-2

1-66101-9

66101-3

66101-4

—

1-66360-2

1-66358-8

66360-3

66360-4

66360-8

66360-1

66601-9

66601-2

Standard

Tooling Part No.**

Loose Piece

Strip Form

Hand Tool

Applicators

567867-1***

90716-1

or 567947-1***

or 680602-

□

***

91515-1

90225-2

91515-1

58495-1*

91515-1

58495-1*

466598-

□

***

466585-3***

466321-

□

***

466908-2***

466323-

□

***

466907-2***

466383-4***

or 466979-1***

or 567363-

□

***

466324-

□

***

466942-1***

466325-

□

***

466906-1***

30-26

0.05-0.15

24-20

0.2-0.6

.060-.120

1.52-3.05

.080-.100

2.03-2.54

Sel. Gold/Nickel

Bright Tin

Sel.

Bright Tin

Gold/Nickel

Sel. Gold/Nickel

Bright Tin

Gold/Nickel

91542-1

91523-1

90225-2

91505-1

91523-1

58495-1*

18-16

0.8-1.4

.080-.100

2.03-2.54

.080-.100

2.03-2.54

18-14

0.8-2.0

.110-.150

2.79-3.81

Overall

Gold/Nickel

Sel. Gold/Nickel

Bright Tin

Phos Bronze

Gold/Nickel

Sel. Gold/Nickel

Bright Tin

Sel. Gold/Nickel

Contacts

91519-1

466326-

□

***

466923-2***

466958-1***

567364-

□

***

91521-1

insulation crimp diameter, including crimp barrel, must not

exceed .125 [3.18].

.000015 [0.00038] gold in the mating area over .000050 [0.00127]

min. nickel.

.000030 [0.00076] gold in the mating area, with gold flash on remain-

der, over .000050 [0.00127] min. nickel.

.000030 [0.00076] gold in the mating area, with gold gradient on

remainder, over .000050 [0.00127] min. nickel.

can ONLY be used in: Metrimate; CPC Series 1 (Arr. 23-

24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors.

To use with the 626 Pneumatic Tool: remove crimping head from Straight

Action Hand Tool (SAHT), order SAHT Adapter

Part No. 217201-1,

Adapter Holder

Part No. 356304-1

(with ratchet) or

189928-1

(without),

and Power Unit

Part No. 189721-1

(hand actuated) or

189722-1

(foot

actuated).

Phosphor Bronze

Note:

All part numbers are RoHS compliant.

reeling of strip form contacts.

*Commercial PRO-CRIMPER II hand tool for field repair only.

Note:

Die Set can be adapted for use with 626 Pneumatic Tool System.

Insertion Tool Part No. 91002-1

(for insulation diameters .070 [1.78]

or less),

No. 200893-2

(for insulation diameters .090 [2.29] max.).

Extraction Tool Part No. 305183.

(Instruction Sheet 408-1216)

**There are power options available for these tools/dies. See Battery

Powered Crimp tool Kit and SDE Electric Terminator on page 30.

***Call Technical Support for Machine Applicator Part Numbers.

Catalog 65910

Revised 7-07

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets

are metric equivalents.

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

Central America: 52-55-5-729-0425

South America: 55-11-3611-1514

www.tycoelectronics.com

AMP Precision Pin and Socket Contacts

Signal Contacts

(Continued)

Type III+, Crimp, Snap-In

Contact Size—16

Pin Diameter—.062

[1.57]

Material and Finish

Contact Body—Copper

alloy, plated

tin or gold

Spring—Stainless

steel

Grounding Pin

(make first - break last)

Related Product Data

Application Tooling—Pages

29, 30

Technical Documents—Page

Wire Size Range

[mm

]

0.12-0.2

0.2-0.6

AWG

26-24

24-20

Ins.

Dia.

Range

.035-.055

0.89-1.4

.045-.070

1.14-1.78

.078-.098

1.98-2.49

Contact

Finish

Tin

Sel. Gold/Nickel

Tin

Sel. Gold/Nickel

Tin

Sel. Gold/Nickel

Grounding Pin Part No.

Strip Form

164159-3

164159-4

164160-3

164160-4

164161-3

164161-4

Loose Piece

164162-1

164162-2

164163-1

164163-2

164164-1

164164-2

Strip Form

Applicator

Part No.

—

466323-

□

***

466907-2***

466741-

□

***

680114-3***

Loose Piece

Hand Tool**

Part No.

91515-1

58495-1*

91515-1

91505-1

58495-1*

91523-1

91505-1

58495-1*

0.8-1.4

Overall

Gold

18-16

insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].

flash over .000030 [0.00076] min. nickel on entire contact, with .000030 [0.00076] gold in contact area.

To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter

Part No. (Call

Technical Support at 800-522-6752),

Adapter Holder

Part No. 356304-1

(with ratchet) or

189928-1

(without), and Power Unit

Part No. 189721-1

(hand actuat-

ed) or

189722-1

(foot actuated).

*Commercial PRO-CRIMPER II hand tool for field repair only.

Note:

Die Set can be adapted for use with the 626 Pneumatic Tool System.

**There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30.

***Call Technical Support at 1-800-522-6752 for Automatic Machine Applicator Part Numbers.

Extraction Tool Part No. 725840-1

Note:

All part numbers are RoHS compliant.

Type III+, Solder Versions

Solder-Type

(with Preformed Wire

Barrel/Insulation Support)

Spring, Stainless Steel

3.90

Min.

[9.91]

.0625

+.0010

–.0020

Dia.

.0625

[

1.588

+.0254

]

–.0508

[1.588

]

1.085

Max.

[27.56]

Pin Body, Brass

Localized Plate Area

.200

[5.08]

Min.

Socket

.825

Max.

[20.96]

Material

Contact Body and Tab—Brass

Retention Spring—Stainless

steel

Finish

See chart on Page 11.

.530

±.010

[13.46

±0.25

]

Socket

Catalog 65910

Revised 7-07

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets

are metric equivalents.

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

Central America: 52-55-5-729-0425

South America: 55-11-3611-1514

www.tycoelectronics.com

AMP Precision Pin and Socket Contacts

Signal Contacts

(Continued)

Type III+, Solder Versions

(Continued)

Spring, Stainless Steel

Solder Tab

.390

Min.

[9.91]

.0625

+.0010

–.0020

.0625

[

1.588

+.0254

]

–.0508

[1.588

]

.794

±.010

[20.17

±0.25

]

Pin Body, Brass

.020

[0.51]

Localized Plate Area

.200

[5.08]

Min.

1.112

Max.

[28.24]

.365

Max.

[9.27]

Socket

Spring

Stainless Steel

.120

[3.05]

.058

[1.47]

Ferrule, Brass,

Nickel Flash

Body

Brass

.105

[2.67]

Solder Post

Brass

.865

[21.97]

.365

Max.

[9.27]

Material

Contact Body and Tab—Brass

Retention Spring—Stainless

steel

Finish

See chart.

.530

±.010

[13.46

±0.25

]

Socket

Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡

Wire Size

Range

AWG

26-20

18-16

Solder

Tab

.000030

Duplex

[mm

]

0.12-0.6

0.8-1.4

Contact

Finish

Gold/Nickel

Duplex

Bright Tin

Loose Piece

Contact No.

266182-1

266180-1

202236-7

202236-5

Socket

266183-1

266181-1

202237-7

202237-5

[0.00076] gold in mating area over .000050 [0.00127] nickel.

plated .000030 [0.00076] gold in mating area over .000050 [0.00127] nickel on contact body; bright tin-lead

on solder tab.

Bright tin on entire contact.

Note:

These contacts can be used in Multimate contact cavities of all connector housings.

‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.

Refer to contact current carrying capability information on page 3.

Extraction Tool

Part No. 305183

(Instruction Sheet 408-1216)

Note:

All part numbers are RoHS compliant except:

Indicates non-RoHS compliant.

Catalog 65910

Revised 7-07

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets

are metric equivalents.

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

Central America: 52-55-5-729-0425

South America: 55-11-3611-1514

www.tycoelectronics.com

AMP Precision Pin and Socket Contacts

Signal Contacts

(Continued)

Type III+, Posted

(Replacement Contacts,

See Note Below)

.062

[1.58]

Dia.

Ref.

.100

[2.54]

.025

[0.64]

Point of Gold Plating Thk.

Measurement

Spring

Stainless Steel

.025

±.001

[0.64

±0.03

]

Socket

Material

Contact Body and Post—Brass

Retention Spring—Stainless

steel

Body

Brass

Post

Brass

.525

[13.34]

Finish

See chart.

Socket

Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡

Termination

Method

Post

Configuration

.025 x .025

0.64 x 0.64

Wrap-Type

.045 x .045

1.14 x 1.14

.031 x .062

0.79 x 1.57

TERMI-POINT

Clip

Gold

Contact

Finish

Sel. Gold/Nickel

Bright Tin

Sel. Gold/Nickel

Bright Tin

Sel. Gold/Nickel

3 Termination High Post

Socket

6-66460-4

6-66461-3

6-66460-6

5-66461-9

2-66473-0

1-66471-5

1-66471-7

1-66473-8

1-66470-1

1-66468-3

—

1-66459-0

Loose Piece Contact No.

2 Termination High Post

Socket

6-66461-2

6-66460-3

6-66460-7

5-66461-8

—

1 Termination High Post

Socket

6-66460-2

5-66461-5

6-66460-5

5-66461-4

1-66471-8

1-66473-9

1-66471-6

1-66473-7

1-66470-0

—

.031 x .062

0.79 x 1.57

flash over .000050 [0.00127] nickel on entire contact, with .000030 [0.00076] gold to a distance of .200 [5.08] from mating end. Gold thickness controlled

on socket O.D.

Posts plated tin-lead over copper.

Extraction Tool

Part No. 305183

(Instruction Sheet 408-1216)

Insertion Tool

Part No. 200893-2

Note:

These contacts are used as replacement contacts for all posted connectors.

‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability

information on page 3.

Note:

All part numbers are RoHS compliant.

Catalog 65910

Revised 7-07

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets

are metric equivalents.

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

Central America: 52-55-5-729-0425

South America: 55-11-3611-1514

www.tycoelectronics.com

AMP Precision Pin and Socket Contacts

Signal Contacts

(Continued)

Enhanced High Current

Type III+, Crimp, Snap-In

[

.0625

+.0010

–.0020

Dia.

[

1.588

+0.025

]

–0.051

Spring, Stainless Steel

Spring,

Stainless Steel

Pin Body

.390

Min.

[9.91]

Ferrule, Brass,

Nickel Flash

.113

Max.

[2.87] Dia.

Socket

Material and Finish

—

See chart.

Contact Body—Copper

Nickel Alloy

Retention Spring—Stainless

steel

Related Product Data

Application Tooling

— Pages 75-78

Technical Documents

114-10004 Application Specification

108-10024-2 Product Specification

Contact

Finish

Gold

Tin

Gold

Tin

Strip Form

Contact No.

Socket

1-66359-6

1-66359-9

1-66597-0

1-66597-1

1-66358-9

2-66358-1

1-66598-1

1-66598-2

.530

±.010

[13.46

±0.25

]

Socket

Contact Size 16—Pin Diameter .062 [1.57]

Wire Size

Range

AWG

Ins.

Dia.

Range

.080-.100

2.03-2.54

18-14

0.8-2.0

.110-.150

2.79-3.81

Loose Piece

Contact No.

Socket

1-66361-4

1-66361-6

66602-9

1-66602-0

1-66360-4

1-66360-6

1-66601-0

1-66601-2

Tooling Part No.**

Loose Piece

Strip Form

Hand Tool

Applicators

91519-1

91521-1

466326-

□

***

466923-2***

466958-1***

567364-

□

***

Overall insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18].

Contacts can ONLY be used in CPC, Series 1 (Arr. 23-24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors.

To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly,

order SAHT Adapter

Part No. 217201-1,

Adapter Holder

Part No. 356304-1

(with ratchet) or

189928-1

(without), and

Power Unit

Part No. 189721-1

(hand actuated) or

189722-1

(foot actuated).

**There are power options available for these tools/dies. See Battery Powered Crimp tool Kit and SDE Electric Terminator on page 30.

*** Call Technical Support for Automatic Machine Applicator Part Numbers.

Note:

All part numbers are RoHS compliant.

Ratings

Voltage:

250 Volts AC/DC

600 Volts AC/DC, Series I, VDE tested and select loaded only

Base Current:

Type III+ contacts: 17 amperes, 30˚C temperature rise with single contact on 14 AWG wire

Enhanced High Current Type III+

contacts:

25 amperes,

30˚C temperature rise with single contact on 14 AWG wire

Temperature:

-55˚C to +105˚C

VDE 0627:

XA/630/4KV/2 - Series I, VDE tested only

Multiplication Rating Factor (F)

Type III+ Contacts (Note: 1 = 17 amperes)

Shell Size

11-4

13-9

17-16

23-24

23-37

Single Circuit

Wire Size

30 AWG

14 AWG

.291

.278

.995

.270

.990

.985

.281

.275

.985

Percent Connector Loading

≅

50%

Wire Size

30 AWG

14 AWG

.212

.905

.175

.750

.146

.625

.550

.138

.131

.497

100%

Wire Size

30 AWG

14 AWG

.140

.684

.134

.567

.127

.472

.416

.120

.114

.376

Enhanced High Current Type III+ Contacts (14 AWG wire only - Note: 1 = 25 amperes)

Percent Connector Loading

Shell Size

11-4

13-9

17-16

23-24

23-37

Single Circuit

14 AWG

.880

≅

50%

14 AWG

.840

.640

.520

.440

100%

14 AWG

.640

.480

.400

.320

Enhanced High Current Contacts & M Series Connectors:

(Note: 1 = 24 amperes)

Single Circuit

14 AWG

≅

50%

14 AWG

.292

≅

100%

14 AWG

.250

Enhanced High Current Contacts & Metrimate Connectors:

(Note: 1 = 24 amperes)

Single Circuit

14 AWG

≅

50%

14 AWG

.458

≅

100%

14 AWG

.375

Catalog 65910

Revised 7-07

Dimensions are in inches and

millimeters unless otherwise

specified. Values in brackets

are metric equivalents.

Dimensions are shown for

reference purposes only.

Specifications subject to change.

Technical Support

USA: 1-800-522-6752

Canada: 1-905-475-6222

Mexico: 01-800-733-8926

Central America: 52-55-5-729-0425

South America: 55-11-3611-1514

www.tycoelectronics.com

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