Power Connectors & Interconnection Systems
Battery Interconnects
Product Facts
■
■
Total interface solution
Current capacity — 7 Amps/
single contact at 30°C
T-Rise
Choice of right-angle or
vertical mount headers with
left, right or keyless
polarization
5.0 mm pitch headers
available for 7.2, 10.8, and
12.0 volt rechargeable
batteries
Receptacle connectors
available with solder tails or
weld tabs
Consumer friendly
mating/unmating of battery
Produced under a Quality
Management System
certified to ISO 9001
Blade Contacts for high
durability
Used Industry-wide for
rechargeable battery I/O —
in laptop computers
Offered in a variety of key
arrangements — for
different voltage batteries
2.0 mm, 2.5 mm, 3.0 mm
and 5.0 mm contact pitch
batteries available
MDI systems designed to
mate at any angle
Up to 7 Amps per contact
Up to 2500 cycle durability
Two pc tails per blade — for
better current distribution
Since the introduction of
the standard-size NiMH
rechargeable battery to
the computer and commu-
nications industries,
Tyco Electronics has played
a major role in the develop-
ment and manufacture of
reliable, high performance
battery interconnect
systems.
As the needs and applica-
tions of original equipment
manufacturers have evolved,
so have Tyco Electronics’
battery interconnect
systems. Today, we offer
several types of connectors
including:
■
Standard 5-position,
5.0 mm centerline
assemblies
■
Space efficient battery
packs available at
2.0 mm, 2.5 mm, and
3.0 mm centerlines
■
■
■
■
■
■
■
■
■
■
■
Multi-Directional
Interconnection (MDI)
systems
Coin cell battery holders
■
■
■
■
All battery interconnect
assembly housings are
made of high temperature,
UL 94V-0 rated thermoplas-
tic. Single contacts are
rated at 7 Amps with a
30° T-Rise, and have an
operating temperature
rating of -30° to +70°C.
These assemblies can be
customized for various
applications and are avail-
able with many keying and
mounting options.
Tyco Electronics answers
the need in the portable
equipment market for a
high density, robust, and
versatile interconnection
system with the Multi-
Directional Interconnection
(MDI) System. This durable
system, designed to permit
mating/unmating at any
angle between 0° and 90°,
features AMP-DURAGOLD
plated contacts for up to
2500 cycles.
Our coin-cell battery hold-
ers are ideal for a variety of
electronic equipment need-
ing a compact low wattage
(typically less than 2 Watts)
battery source. These
holders are available in
both horizontal and vertical
mount. Surface-mount and
re-flow compatible options
are also ready to meet the
newer PCB assembly
requirements.
Laptops/Portables
227
Catalog 1773096
Revised 2-10
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
2.0 mm Pitch Battery Assemblies
2.0 mm Pitch
Plug Assemblies
Material and Finish
Housing
— Black thermoplastic resin,
UL 94V-0 rated
Contacts
— High conductivity copper
alloy, gold plating
No. of
Positions
3
7
8
Mount Type
Surface-Mount
Through Hole
Through Hole
Surface-Mount
Surface-Mount
Surface-Mount
Through Hole
Mount Angle
Vertical
Right-Angle
Right-Angle
Vertical
Vertical
Vertical
Right-Angle
Part Number
1612898-1
1827654-1
1747785-1
2-1612962-3
1-1612962-3
1717458-1
1827501-1
Special Features
Retention Leg
Nut Plate (both sides)
One side nut plate
10
M2 Nut
M2 Nut
.079
Pitch
[2.00]
Retention Leg
(Part Number 1827654-1 Feature)
2 mm Plug Assembly with Nut Plates
M2 Nut
.079
Pitch
[2.00]
2 mm Plug Assembly with Nut Plate (One Side)
Laptops/Portables
2.0 mm Pitch
Receptacle Assemblies
Material and Finish
Housing
— Black thermoplastic resin,
UL 94V-0 rated
Contacts
— High conductivity copper
alloy, gold plating
No. of
Positions
3
7
8
10
Mount Type
Surface-Mount
Surface-Mount
Through Hole
Surface-Mount
Through Hole
Surface-Mount
Mount Angle
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Part Number
1612901-1
1827684-1
1827685-1
1747786-1
1612963-4
1612964-4
.079
Pitch
[2.00]
2.0 mm Receptacle Assembly,
Surface-Mount
.079
Pitch
[2.00]
2.0 mm Receptacle Assembly,
Through Hole Mount
Note:
All part numbers are RoHS compliant. Tin-lead versions are available upon request.
228
Catalog 1773096
Revised 2-10
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
2.0 mm Pitch Multi-Directional Interconnection (MDI) Systems
6-Position Multi-Directional
Headers
Material and Finish
Housing
— Black liquid crystal
polymer, UL 94V-0 rated
Contacts
— Brass, plated .000030
[0.00076] min. gold on mating area,
.00015 [0.0038] min. tin on solder tail,
all over .000050 [0.00127] min. nickel
Mount Type
Through Hole
Retention Tails
Straight Solder
Boardlocks
With
Without
Part Number
5146877-1
5787252-1
5787531-1
.079
Typ.
[2.00]
Special Features
Sequenced contacts
Sequenced contacts
.079
Typ.
[2.00]
.359
Typ.
[9.13]
.079
Typ.
[2.00]
.359
Typ.
[9.13]
Solder
Tail
Typ.
.591
[15.00]
.591
[15.00]
Solder
Tail
Typ.
.125
Typ.
[3.18]
Part Number 5787531-1
Straight Solder Tails
.689
[17.50]
Part Number 5787252-1
Below-the-Board Retention Tails
.148
[3.75]
.240
[6.10]
.205
Typ.
[5.20]
Solder
Tail
Typ.
Boardlock
2 Plcs.
Part Number 5146877-1
6-Position Multi-Directional
Receptacles
Material and Finish
Housing
— Black liquid crystal
polymer, UL 94V-0 rated
Contacts
— Phosphor bronze, plated
.000030 [0.00076] min. gold on mating
area, .00015 [0.0038] min. tin on solder
tail, all over .000050 [0.00127] min.
nickel
Mount Type
Surface-Mount
Through Hole
Boardlocks
With
Without
.897
±
.004
[22.79
±
0.10
]
Part Number
5787090-1
5787253-1
5787526-1
.897
±
.004
[22.79
±
0.10
]
Laptops/Portables
.079
Typ.
[2.00]
.079
Typ.
[2.00]
Part Number 5787253-1
Through Hole Mount
.113
±
.011
[28.73
±
0.27
]
Boardlock
2 Plcs.
Part Number 5787526-1
Through Hole Mount
.375
±
.004
[9.53
±
0.10
]
.339
±
.006
[8.60
±
0.16
]
Typ.
.059
±
.003
[1.50
±
0.08
]
Solder
Tail
Typ.
Part Number 5787090-1
Surface-Mount with Boardlocks
Note:
All part numbers are RoHS compliant.
229
Catalog 1773096
Revised 2-10
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
2.5 mm Pitch Battery Assemblies
2.5 mm Pitch
Plug Assemblies
Material and Finish
Housing
— Black thermoplastic resin,
UL 94V-0 rated
Contacts
— High conductivity copper
alloy, gold plating
No. of
Positions
4
Mount Type
Through
Through
Through
Through
Through
Through
Through
Through
Through
Through
Through
Through
Through
Through
Hole
Hole
Hole
Hole
Hole
Hole
Hole
Hole
Hole
Hole
Hole
Hole
Hole
Hole
Mount Angle
Right-Angle Offset
Right-Angle Offset
Right-Angle On Board
Right-Angle On Board
Right-Angle Offset
Vertical
Right-Angle Offset
Right-Angle On Board
Right-Angle On Board
Right-Angle On Board
Right-Angle On Board
Right-Angle On Board
Right-Angle On Board
Right-Angle Offset
Part Number
6123987-1
6123978-1
6376042-2
9-1612503-1
6318792-1
6473451-1
6318977-3
6318573-4
1747602-1
1717445-2
6123738-7
1123822-7
1123684-7
6473539-7
Special Features
M2 Nut Plate
M2 Nut Plate
5
6
7
8
M2 Nut Plate
M2 Nut Plate
10
M2 Nut Plate
One Side M2 Nut Plate
M2 Nut Plate
.969
[24.60]
.803
[20.40]
M2 Typ.
2 Plcs.
.148
[3.75]
.146
[3.70]
.148
[3.75]
.394
[10.00]
.199
[5.05]
.098
[2.50]
.179
[4.55]
.199
[5.05]
.098
[2.50]
.179
[4.55]
Part Number 6376042-2
Right-Angle On Board Assembly
with Nut Plate
Part Number 6123978-1
Right-Angle Offset Assembly
2.5 mm Pitch
Receptacle Assemblies
Laptops/Portables
Material and Finish
Housing
— Black thermoplastic resin,
UL 94V-0 rated
Contacts
— High conductivity copper
alloy, gold plating
No. of
Positions
4
5
6
7
8
10
Mount Type
Through Hole
Through Hole
Surface-Mount
Surface-Mount
Surface-Mount
Through Hole
Through Hole
Surface-Mount
Through Hole
Mount Angle
Right-Angle
Right-Angle
Right-Angle
Vertical
Vertical
Vertical
Right-Angle
Vertical
Vertical
Part Number
6123981-1
6318430-2
1612504-1
1123688-3
1318574-4
1717478-1
1717620-1
1123688-7
1674231-1
.191
[4.85]
.701
[17.80]
.234
[5.95]
.207
[5.25]
.075
[1.90]
.992
[25.20]
.098
[2.50]
Part Number 6318430-2
Right-Angle Through Hole Mount
Part Number 1318574-4
Vertical Surface-Mount
Note:
All part numbers are RoHS compliant.
230
Catalog 1773096
Revised 2-10
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-(0)8002-67666
Power Connectors & Interconnection Systems
5.0 mm Pitch Battery Plug Assemblies
5.0 mm Pitch Right-Hand
Key Plug Assemblies
Voltage
12.0
Mount Type
Retentive Solder
Straight Solder
Straight Solder
Retentive Solder
Straight Solder
Retentive Solder
Straight Solder
Straight Solder
Mount Angle
Right-Angle
Right-Angle
Vertical
Vertical
Vertical
Right-Angle
Vertical
Right-Angle
.394
±
.002
[10.00
±
0.05
]
.392
±
.008
[9.95
±
0.20
]
.120
±
.012
Solder
Tail
[3.05
±
0.30
] Typ.
1.319
±
.008
[33.50
±
0.20
]
10.8
7.2
.197
[5.00]
Typ.
Part Number
5787424-1
5787422-1
5787430-1
5787421-1
5787419-1
5787141-1
5787334-1
5787142-1
Material and Finish
Housing
— Polyphthalamide,
UL 94V-0 rated, black
Contacts
— Brass, plated .000100
[0.00254] min. tin on solder tail over
.000075 [0.00190] min. nickel overall
.049
[1.25]
Part Number 5787421-1
Vertical Assembly with Retentive Tails
.585
Typ.
[14.85]
.120
±
.012
Solder
Tail
[3.05
±
0.30
] Typ.
1.142
±
.008
[29.00
±
0.20
]
.197
Typ.
[5.00]
Part Number 5787142-1
Right-Angle Assembly with Straight Tails
Mount Angle
Right-Angle
Right-Angle
Right-Angle
Part Number
5787428-1
5787418-1
5787246-1
Special Features
Mounting Holes
5.0 mm Pitch Left-Hand
Key Plug Assemblies
Voltage
12.0
10.8
Mount Type
Straight Solder
Retentive Solder
Straight Solder
.585
Typ.
[14.85]
Material and Finish
Housing
— Polyphthalamide,
UL 94V-0 rated, black
Contacts
— Brass, plated .000100
[0.00254] min. tin on solder tail over
.000075 [0.00190] min. nickel overall
.197
Typ.
[5.00]
1.417
±
.008
[36.00
±
0.20
]
Ø .087
±
.003
[2.20
±
0.08
]
2 Plcs.
Laptops/Portables
.120
±
.012
[3.05
±
0.30
]
Solder
Tail
Typ.
Part Number 5787428-1
Right-Angle Assembly with Mounting Holes
5.0 mm Pitch Keyless
Plug Assemblies
Voltage
N/A
Mount Type
Straight Solder
Retentive Solder
Straight Solder
Retentive Solder
Straight Solder
Mount Angle
Right-Angle
Right-Angle
Right-Angle
Vertical
Vertical
Part Number
5787441-1
5787443-1
5796078-1
5787446-1
5787444-1
Special Features
Sequenced Contacts
Material and Finish
Housing
— Polyphthalamide,
UL 94V-0 rated, black
Contacts
— Brass, plated .000100
[0.00254] min. tin on solder tail over
.000075 [0.00190] min. nickel overall
.197
Typ.
[5.00]
.120
±
.012
[3.05
±
0.30
]
Solder
Tail
Typ.
1.064
±
.008
[27.02
±
0.20
]
Part Number 5796078-1
Right-Angle Assembly with
Straight Tails & Sequenced Contacts
Note:
All part numbers are RoHS
compliant.
231
Catalog 1773096
Revised 2-10
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-(0)8002-67666
