Printed Circuit Board
Terminals and Disconnects
Printed Circuit Board Terminals and Disconnects
Table of Contents
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© Copyright 2007, 1997, 1994, 1993,
1989 and 1986 by Tyco Electronics
Corporation. All International Rights
Reserved.
AMP, ACTION PIN, AMP-BARREL,
AMP EDGE, AMP-IN, AMP MONO-SHAPE,
AMP-O-LECTRIC, AMPOMATOR,
Comp-U-Sertor, FASTON, MAG-MATE,
QUADRA-MATE, TE LOGO and
TYCO ELECTRONICS are trademarks of
Tyco Electronics Corporation.
Other products, logos, and company
names mentioned herein may be
trademarks of their respective owners.
Printed Circuit Board PCB Pin Receptacles
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 , 3
Printed Circuit Board (PCB) Pin Receptacles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 5
Printed Circuit Board (PCB) Receptacles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7
FASTON Printed Circuit Board Tabs and Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 16
AMP-BARREL Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 - 19
AMP-BARREL Terminals - Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
QUADRA-MATE Wire-to-Printed Circuit Board Terminal . . . . . . . . . . . . . . . . . . . . . . . . . 21 - 22
Printed Circuit Board Disconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 - 25
AMP EDGE Single Head Printed Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 27
Miniature AMP-IN Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 29
Low Profile Miniature AMP-IN Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Test Probe Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Power Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 - 36
Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 - 39
Part Number Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Restriction on the use of Hazardous Substances
(RoHS)
At Tyco Electronics, we’re ready to support your RoHS require-
ments. We’ve assessed more than 1.5 million end items/com-
ponents for RoHS compliance, and issued new part numbers
where any change was required to eliminate the restricted mate-
rials. Part numbers in this catalog are identified as:
RoHS Compliant
— Part numbers in this catalog are RoHS
Compliant, unless marked otherwise. These products comply
with European Union Directive 2002/95/EC as amended 1
January 2006 that restricts the use of lead, mercury, cadmium,
hexavalent chromium, PBB, and PBDE in certain electrical and
electronic products sold into the EU as of 1 July 2006.
NOTE: For purposes of this Catalog, included within the defini-
tion of RoHS Compliant are products that are clearly “Out of
Scope” of the RoHS Directive such as hand tools and other
non-electrical accessories.
NOTE: Information regarding RoHS compliance is provided
based on reasonable inquiry of our suppliers and represents our
current actual knowledge based on the information provided by
our suppliers. This information is subject to change. For latest
compliance status, refer to our website referenced at right.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
Getting the Information You Need
Our comprehensive on-line RoHS Customer Support Center
provides a forum to answer your questions and support your
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available with links to more detailed information. You can also
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during a normal work week. The Support Center also provides:
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Cross-Reference from
Non-compliant to Compliant
Products
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Ability to browse RoHS
Compliant Products in our
on-line catalog
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Downloadable Technical Data
Customer Information
Presentation
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More detailed information
regarding the definitions used above
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So whatever your questions when it comes to RoHS,
we have the answers at www.tycoelectronics.com/leadfree
RoHS
Customer
Support
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See inside back cover for Global
Contacts and phone numbers.
2
Catalog 82159
Revised 12-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208
Printed Circuit Board Terminals and Disconnects
Table of Contents
(Continued)
Printed Circuit Board (PCB) Receptacles
Miniature AMP-IN Terminals
AMP-BARREL Terminals
Low Profile Miniature AMP-IN Connectors
Printed Circuit Board Disconnects
Test Probe Receptacles
AMP-IN and AMP EDGE Terminals
Power Taps
3
Catalog 82159
Revised 12-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208
Printed Circuit Board Terminals and Disconnects
Printed Circuit Board (PCB) Pin Receptacles
Product Facts
■
Components with pin
contact can be easily
inserted into the printed
circuit board after the pin
receptacles are flow
soldered
The receptacles hold the
pins from the components
without the necessity of
soldering
Components can be easily
removed from the printed
circuit board for
replacement or repair
Components with pin
contacts may be mated
and unmated 10 times
The receptacle contacts
are securely clinched to
the printed circuit board
prior to soldering
The receptacles are
machine applied by
semiautomatic and
automatic insertion
equipment
Components may be
inserted from either side of
the printed circuit board
■
■
■
■
■
■
Technical Documents
Product Specification
108-1411
Application Specification
114-2127
The Printed Circuit Board
Pin Receptacle provides a
reliable and cost effective
means of attaching compo-
nents with pin contacts
to a printed circuit board.
Components are held in
place without solder allow-
ing for their easy removal
from the printed circuit
board for replacement or
repair. Receptacle contacts
are inserted and securely
clinched to the printed
circuit board by means of
semiautomatic or automatic
machines.
4
Catalog 82159
Revised 12-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208
Printed Circuit Board Terminals and Disconnects
Printed Circuit Board (PCB) Pin Receptacles
(Continued)
Material and Finish
Tin plated phosphor bronze
A
B
C
Mating
Pin Dia.
.088-.093
2.24-2.36
.098
2.49
1
For
PCB
Thickness
.063-.079
1.60-2.01
.063-.079
1.60-2.01
A
.236
5.99
.236
5.99
Dimensions
B
.276
7.01
.276
7.01
C
.181
4.60
.181
4.60
Receptacle
Part No.
63566-1
63572-1
Insertion
Head
1
904608-1
853439-3
use with either AMP FHIS Bench Machine 464300-1 or AMP Comp-U-Sertor II Machine 122300-1.
Note:
Part Numbers are RoHS compliant except: Indicates non-RoHS compliant.
Recommended PCB Layout
.400 ± 0.10
[.157 ± .004]
+0.30
-0.00
3.00 Dia.
[.118]
+.012
[
- .000
]
.200
2 Plcs. Ref.
[.079]
+0.00
-0.10
6.30
[.248]
10.00
[.394]
Min.
+.000
[
- .004
]
2.10 ± 0.10
[.083 ± .004]
2.00
1.60
[
.079
]
.063
5
Catalog 82159
Revised 12-07
www.tycoelectronics.com
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-1106-0803
South America: 55-11-2103-6000
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-8706-080-208