Specifications are subject to change without notice. No liability or warranty implied by this information. Environmental compliance based on producer documentation.
Date Revised: 9/28/05
Cement Power Resistors
CONSTRUCTION
No.
1
2
3
4
5
6
Subpart Name
Body
End Cap
Lead
Ceramic Case
Resistance wire
Filling Materials
Material
Rod Type Ceramics
Tin plated iron surface
Annealed copper wire
(Electrosolder plated surface) Pb Free
Ceramic
Ni-Cr Alloy
Quartz mixed sand
Material Generic Name
Al
2
O
3
, SiO
2
Tin : 5%, Iron : 95%
Tin-Coated Copper wire
Al
2
O
3
, SiO
2
Ni-Cr Alloy
SiO
2
4
6
3
PW Series
5
2
1
Cement: Wire wound
CHARACTERISTICS
Characteristics
Limits
Test Methods
( JIS C 5201-1 )
5.2 Natural resistance change per temp.
degree centigrade.
R
2
-R
1
x10
6
(PPM / °C)
R
1
(t
2
-t
1
)
R
1
: Resistance value at room temperature (t
1
)
R
2
: Resistance value at room temp. plus 100 °C (t
2
)
5.7 Resistors shall be clamped in the trough
of a 90° metallic V-block and shall be tested at
AC potential respectively for 60 +10/ -0 secs.
7.4 Resistance change after continuous
5 cycles for duty shown below:
Step
Temperature
1
-55 °C ± 3 °C
2
Room temp.
3
+155 °C ± 2 °C
4
Room temp.
5.5 Permanent resistance change after the
application of a potential of 2.5 times RCWV
for 5 seconds
7.9 Resistance change after 1,000 hours
operating at RCWV with duty cycle of
(1.5 hours "on", 0.5 hour "off") in a humidity test
chamber controlled at 40 °C ± 2 °C and 90 to 95 %
relative humidity
7.10 Permanent resistance change after
1,000 hours operating at RCWV with duty cycle
of (1.5 hours “on”, 0.5 hour “off”)
at 70 °C ±2 °C
6.1
Direct load :
Resistance to a 2.5 kgs direct load for 10 secs.
in the direction of the longitudinal axis of the
terminal leads
Twist test :
Terminal leads shall be bent through 90 ° at
a point of about 6mm from the body of the
resistor and shall be rotated through 360°
about the original axis of the bent terminal in
alternating direction for a total of 3 rotations
6.4 Permanent resistance change when leads
immersed to 3.2 to 4.8 mm from the body in
350 °C ± 10 °C solder for 3 ± 0.5 secs.
6.5 The area covered with a new , smooth
clean , shiny and continuous surface free
from concentrated pinholes.
Test temp. of solder : 245 °C ± 3 °C
Dwell time in solder : 2 ~ 3 seconds
Temperature
coefficient
± 350 PPM / °C Max.
<20Ω ± 400 PPM / °C
Dielectric
withstanding
voltage
No evidence of flashover,
mechanical damage, arcing
or insulation break down
Temperature
cycling
Resistance change rate is
± (2% + 0.05Ω) Max. with no
evidence of mechanical damage
Time
30 mins
10 ~ 15 mins
30 mins
10 ~ 15 mins
Short time
overload
Resistance change rate is
± (5% + 0.05Ω) Max. with no
evidence of mechanical damage
Resistance value
Wire-wound
∆
R/R
± 5%
Load life in
humidity
Load life
Resistance value
Wire-wound
∆
R/R
± 5%
Terminal strength
No evidence of mechanical
damage
Resistance to
soldering heat
Resistance change rate is
± (1% + 0.05ø) Max. with no
evidence of mechanical damage
Solderability
95 % coverage Min.
XICON PASSIVE COMPONENTS • (800) 628-0544
XC-600040
Specifications are subject to change without notice. No liability or warranty implied by this information. Environmental compliance based on producer documentation.
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