2M804 Push-Pull Receptacles Protection Caps
Ordering Guide for 2M667-202
Contacts
& Tools
2M Specs
Protection Caps:
2M804 Push-Pull Protective Caps are available in plug and
receptacle versions. Protective caps keep the connector
interface dry and clean while not in use. Caps come
in a variety of materials, lanyard styles and lengths to
accommodate specific design requirements.
2M803
2M801
2M804
2M667-202
Series
Service Class
-M
Shell Size
9
Attachment
Type
-G
Attachment Code
04
Attachment
Length in Inches Pull Ring Option
-5
R
SERIES
2M667-
202
Protection
Caps 2M804
Receptacles
SHELL
SIZE
5
6
7
8
9
ATTACHMENT
TYPE
-G
Nylon Rope
-H
-N
-S
-SK
-T
-U
Stainless Steel
Wire Rope, Teflon®
Jacket
No Attachment
Stainless Steel Sash
Chain
Nylon Rope With
Slip Knot
Stainless Steel Wire
Rope, No Jacket
Stainless Steel Wire
Rope, Polyurethane
Jacket
Omit for attachment
Type N
(No Attachment)
Example "-5" equals
five inch length
PULL RING OPTIONS
R
Supplied with Pull Ring
Omit for None
2M805
ATTACHMENT CODE
Omit for attachment Types N
(No Attachment) and SK (Slip Knot)
01 –.141 (3.58) I.D.
02 –.141 (3.58) I.D.
Small Ring
04 –.177 (4.49) I.D.
06 – N/A
14 –.385 (9.78) I.D.
15 –.445 (11.30) I.D.
16 –.570 (14.48) I.D.
17 –.635 (16.13) I.D.
Large Ring
18 –.695 (17.65) I.D.
19 –.885 (22.48) I.D.
20 –1.070 (27.17) I.D.
21 –1.135 (28.83) I.D.
25 –0.820 (20.8) I.D.
50 –.420 (10.67) I.D.
52 –.480 (12.19) I.D.
54 –.635 (16.13) I.D.
56 –.745 (18.92) I.D.
Split Ring
58 –.885 (22.48) I.D.
60 –1.010 (25.65) I.D.
64 –1.125 (28.58) I.D.
68 –1.345 (34.16) I.D.
2M Filter &
Accessories
10
12
14
HD38999
SERVICE CLASS
Finish
-C
-M
pheno
l
Am
HS
Ro
U
E
/2
002
/
95
/
Aluminum/Black Anodize
(Non-Conductive)
Aluminum/Electroless Nickel
Aluminum/Cadmium with Olive
Drab Chromate
pheno
l
Am
HS
Ro
U
E
/2
002
/
95
/
Micro-D
-NF
-MT
-Z1
pheno
l
Am
HS
Ro
C
C
E
/2
002
/
95
/
pheno
l
Am
HS
Ro
C
E
/2
002
/
95
/
Terrapin
-ZM
-ZN
-ZNU
pheno
l
Am
HS
Ro
C
E
/2
002
/
95
/
C
E
/2
002
/
95
/
C
E
/2
002
/
95
/
Nexus
pheno
l
Am
HS
Ro
U
E
/2
002
/
95
/
84
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
C
C
E
E
E
E
E
E
E
U
Aluminum/Nickel-PTFE (Durmalon)
Stainless Steel/Passivated
Stainless Steel/Electroless Nickel
Aluminum/Zinc-Nickel w/Olive
Drab Chromate
Aluminum/Zinc-Nickel with Black
Chromate
U
U
pheno
l
Am
HS
Ro
U
pheno
l
Am
HS
Ro
U
E
2M804 Push-Pull Plug Protection Caps
Ordering Guide for 2M809-198
Contacts
& Tools
2M Specs
2M809-198
Series
Service Class
-M
Shell Size
6
Attachment
Type
-G
Attachment Code
04
Attachment
Length in Inches
-5
SERIES
2M809-198
Protection
Cap for
2M804 Plug
SHELL
SIZE
5
6
7
8
9
10
12
14
ATTACHMENT
TYPE
-G
Nylon Rope
Stainless Steel
-H
Wire Rope, Teflon®
Jacket
-N
No Attachment
Stainless Steel Sash
-S
Chain
Nylon Rope With
-SK
Slip Knot
Stainless Steel Wire
-T
Rope, No Jacket
Stainless Steel Wire
-U
Rope, Polyurethane
Jacket
Omit for attachment
Type N
(No Attachment)
Example "-5" equals
five inch length
2M801
ATTACHMENT CODE
Omit for attachment Types N
(No Attachment) and SK (Slip Knot)
01 –.141 (3.58) I.D.
02 –.141 (3.58) I.D.
Small Ring
04 –.177 (4.49) I.D.
06 – N/A
14 –.385 (9.78) I.D.
15 –.445 (11.30) I.D.
16 –.570 (14.48) I.D.
17 –.635 (16.13) I.D.
18 –.695 (17.65) I.D.
19 –.885 (22.48) I.D.
Large Ring
20 –1.070 (27.17) I.D.
21 –1.135 (28.83) I.D.
22 –1.210 (30.73) I.D.
23 –1.275 (32.39) I.D.
24 –1.375 (34.94) I.D.
24 –0.820 (20.8) I.D.
50 –.420 (10.67) I.D.
52 –.480 (12.19) I.D.
54 –.635 (16.13) I.D.
56 –.745 (18.92) I.D.
Split Ring
58 –.885 (22.48) I.D.
60 –1.010 (25.65) I.D.
64 –1.125 (28.58) I.D.
68 –1.345 (34.16) I.D.
2M803
2M804
SERVICE CLASS
Finish
-C
-M
-NF
-MT
-Z1
-ZM
-ZN
-ZNU
pheno
l
Am
pheno
l
Am
pheno
l
Am
HS
Ro
U
E
/2
002
/
95
/
Aluminum/Black Anodize
(Non-Conductive)
Aluminum/Electroless Nickel
Aluminum/Cadmium with Olive
Drab Chromate
2M805
pheno
l
Am
HS
Ro
U
E
/2
002
/
95
/
C
C
E
/2
002
/
95
/
pheno
l
Am
HS
Ro
C
E
/2
002
/
95
/
pheno
l
Am
HS
Ro
C
E
/2
002
/
95
/
C
E
/2
002
/
95
/
C
E
/2
002
/
95
/
HS
Ro
C
E
E
E
E
E
E
E
2M Filter &
Accessories
HS
Ro
U
Aluminum/Nickel-PTFE (Durmalon)
Stainless Steel/Passivated
Stainless Steel/Electroless Nickel
Aluminum/Zinc-Nickel w/Olive
Drab Chromate
Aluminum/Zinc-Nickel with Black
Chromate
U
U
pheno
l
Am
HD38999
HS
Ro
U
pheno
l
Am
HS
Ro
U
Micro-D
U
E
/2
002
/
95
/
C
E
Terrapin
Nexus
85
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Protection Cap
Metal Protection Cap 2M809-198 and 2M667-202
Contacts
& Tools
2M Specs
GASKET
GASKET
GASKET
GASKET
2M809-198
2M667-202
.660
.660
.66
16.77
M
.66
16.77
M
16.77
16.77
.615
.615
.615
15.62
MA
.615
15.62
MA
15.62
M
15.62
M
OPTIONAL
PULL RING
A DIA.
MAX
B DIA.
MAX
C DIA.
MAX
LENGTH
± .25
6.4
1.10
27.94
MAX
2M801
2M804
.750
19.05
.580
14.73
MAX
B
B
B
C THREAD
C THREAD
B
C
-2B
THREAD
C
-2B
THREAD
-2B
-2B
LENGTH
± .25
6.4
2M805
2M803
2M Filter &
Accessories
LENGTH
LENGTH
±LENGTH
.25
6.4
LENGTH
±±.25
6.4
.25
6.4
± .25
6.4
Shell
Size
in.
5
.483
6
.533
7
8
9
.633
.658
.708
.783
.908
1.033
1.083
10
12
14
15
A Max.
mm.
12.27
13.54
16.08
16.71
17.98
19.89
23.06
26.24
27.51
B Max.
in.
.720
.720
.800
.850
.900
1.010
1.090
1.210
1.260
mm.
18.29
18.29
20.32
21.59
22.86
25.65
27.69
30.73
32.00
C Max.
in.
.498
.503
.578
.627
.678
.791
.868
.988
1.038
mm.
12.65
12.78
14.68
15.93
17.22
20.09
22.05
25.10
26.37
LANYARD OPTIONS
Nylon Rope
-55° to +100°C., black,
flexible, good abrasion
resistance, good resistance to
fuels, .120"
3mm
diameter
Sash Chain
Stainless steel
HD38999
Slip Knot (SK) for attaching Covers
55° to +100°C., black, flexible,
to Cables
good abrasion resistance, good
resistance to fuels, .120"
3mm
diameter. Length includes .5"
13mm
diameter loop.
Micro-D
MATERIALS AND FINISHES
Cover Aluminum alloy or stainless steel
O-Ring Fluorosilicone rubber
Wire, Hardware
Stainless steel, passivated
Nexus
86
Terrapin
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Plug Rubber Caps
Ordering Guide for 2M809-083 and 2M809-087
Contacts
& Tools
Protection Caps:
Push-Pull Rubber Protective Caps can be used on the 2M804
push-pull plugs and receptacles. These molded rubber covers
are ideal for a protective splash-proof option.
2M Specs
2M801
2M803
2M804
2M809-083
Series
Shell Size
-6
Attachment
Type
G
Lanyard
Length
5
Attachment Code
-04
Conductive
Rubber
C
SERIES
2M809-083
Protection
Cap for 2M804
Plugs
Protection Cap
for 2M804
Receptacles
N
Example "-5"
equals five inch
length
ATTACHMENT CODE
Nylon Cable tie, 1.77
Inch (45mm)
-WS
Maximum Wire Bundle
Diameter
-SK
Slip Knot
Lanyard with no
-00
attachment (fused
End)
-01
–.147 (3.73) I.D.
-02
-04
-06
-07
-08
-09
-10
-11
-12
-15
-16
-17
-18
-19
-20
-21
-25
–.147 (3.73) I.D.
–.173 (3.94) I.D.
N/A
–.385 (9.78) I.D.
–.510 (13.11) I.D.
–.583 (14.81) I.D.
–.766 (19.4) I.D.
–.896 (25.76) I.D.
–1.015 (25.78) I.D.
– .445 (11.30) I.D.
–.570 (14.48) I.D.
–.635 (16.13) I.D.
–.695 (17.65) I.D.
–.885 (22.48) I.D.
–1.070 (27.18) I.D.
–1.135 (28.83) I.D.
– 0.820 (20.8) I.D.
Small Ring
CONDUCTIVE RUBBER
Omit for Standard Neoprene
2M805
ATTACHMENT
TYPE
G
Nylon Rope
No Attachment
C
2M809-087
Conductive
Rubber
2M Filter &
Accessories
SHELL
SIZE
-5
-6
-7
-8
-9
-10
-12
-14
HD38999
Micro-D
Large Ring
Terrapin
Nexus
87
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M804 Push-Pull Plug Rubber Caps
Rubber Caps 2M809-083 and 2M809-087
Contacts
& Tools
2M Specs
2M801
2M809-083
PLUG COVER
SOLID RING
2M803
.94
23.9
.56
14.2
LUG TERMINAL
NO LUG, FUSED END (00)
.50 DIA. LENGTH MEASURED
REF
AT .50 DIAMETER
A DIA.
B DIA.
2M804
2M809-087
RECEPTACLE COVER
SLIP KNOT (SK)
2M805
.725
18.42
CABLE TIE (WS)
C
DIA.
D DIA.
LENGTH
(SEE ORDERING INFORMATION)
.30
7.6
HD38999
2M Filter &
Accessories
A Dia.
Shell
Size
5
6
7
8
in.
.230
.290
.360
.410
.460
.540
.650
.780
.845
mm.
5.84
7.37
9.14
10.41
11.68
13.72
16.51
19.81
21.46
B Dia.
in.
± .005
.560
.560
.560
.680
.680
.790
.790
1.110
1.110
mm.
± 0.13
14.22
14.22
14.22
17.27
17.27
20.07
20.07
28.19
28.19
C Dia.
in.
.293
.358
.418
.473
.526
.603
.724
.845
.900
mm.
7.44
9.09
10.62
12.01
13.36
15.32
18.39
21.46
22.86
in.
D Dia.
mm.
16.21
17.78
20.96
20.96
22.56
24.13
27.31
30.48
33.66
MATERIALS
Cover
Lanyard
Cable Tie
Ring
Neoprene rubber
blend, black
.062" (1.57) diameter
nylon cord, black
6/6 nylon, black SST
locking tab
Stainless steel
Micro-D
.638
.700
.825
.825
.888
.950
1.075
1.200
1.325
Terrapin
9
10
12
14
Nexus
15
88
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com