16-2M-4
Micro38999
CONNECTORS
For Harsh Environments
Micro38999
2M805
Tri-Start
2M804
2M803
Push-Pull
Bayonet
2M801
Dual-Start
AEROSPACE STANDARD
The New
About Amphenol
®
Aerospace
Your Source for Interconnect Products
Micro38999
CONTACT US:
Amphenol Aerospace
40-60 Delaware Avenue
Sidney, NY 13838-1395
Customer Service:
Mon - Fri 8AM - 5PM
Phone: (800) 678-0141
Fax: (607) 563-5157
Online: www.amphenol-aerospace.com
Amphenol Aerospace, Amphenol Commercial Air,
and Amphenol Industrial Operations Main Facility in Sidney, NY USA
ABOUT AMPHENOL AEROSPACE:
Amphenol Aerospace, a Division of Amphenol Corporation, is one
of the largest manufacturers of interconnect products in the world for the Military,
Commercial Aerospace and Industrial markets. Amphenol designs, manufactures
and markets circular and rectangular, electronic, fiber optic, EMI/EMP filter, and a
variety of special applications connectors and interconnect systems.
Our state-of-the-art facility is nestled at the foothills of the Catskill Mountains in
Sidney, NY. The Amphenol complex houses many technologies including CNC
machining, die-casting, molding, impact and extruding, plating, screw machining
and process controls. Our fully equipped material evaluation lab and engineering
organization utilize the latest in computer aided design software and analysis tools,
allowing us to design, test, and qualify advanced interconnect systems. Amphenol’s
interconnect products are supplied to thousands of OEMs worldwide and are sup-
ported by our worldwide sales and engineering force, including the largest global
network of electronic distributors.
AMPHENOL AEROSPACE’S PHILOSOPHY
As a basic business philosophy, Amphenol Aerospace is dedicated to concentrating on those advanced and challenging
market segments that demand an extraordinary level of supplier support and reaction. Our approach to implement this
strategy is based on the following key principles:
FOCUS:
Concentrate all resources on serving a limited number of tightly
defined markets, and understanding the needs of those markets.
INNOVATION:
Provide these markets new, creative solutions in both
products and services.
RESPONSIVENESS:
Identify and respond to the market and product
needs more rapidly than any other supplier.
Performance is the sum of these principles. It is the measure of how
well we continually and consistently implement our basic strategy and
key principles.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
QUALITY ASSURANCE:
Amphenol Aerospace has been awarded
both AS9100 - Revision C and ISO9001:2008
Quality Assurance Certifications.
1
Micro38999 Reference Guide
A
TECHNICAL REFERENCE
2M Series Selection Table
Size & Weight Comparison Chart
Insert Arrangements
Straight PCB Footprints
3
4, 5
6-9
10-20
F
2M801
Specs/ Info
How to Order
Weight
Plug
Jam Nut
Square Flange
In-Line Recpt
PCB Flange Mt & Jam Nut
PCB Right Angle Jam Nut
PCB Standoff Double Flange
How to Order Protect Caps
Protection Caps
Protection Caps
2M801 Overview
Plugs & Receptacles
Connector Weight
2M801-007, 008
2M801-009-07, 010-07
2M801-009-02, 010-02
2M801-009-01, 010-01
2M801-011, 033
2M801-023-07
2M801-033-07
2M667-217, 218
2M660-082
2M660-083
68
69
70
71
72
73
74
75
76
77
78
79
80
B
PERFORMANCE SPEC
Materials Finishes
Specifications
21-27
C
2M805
Specs/ Info
How to Order
Weight
Plug
In-Line Receptacle
Square Flange Receptacle
Jam Nut
PCB Solder Cup Sq Flange
PCB Solder Cup Jam Nut
PCB Standoff Double Flange
How to Order
Protection Cap
2M805 Overview
Plugs & Receptacles
Connector Weight
2M805-001, 002
2M805-003-01, 004-01
2M805-003-02, 004-02
2M805-003-07, 004-07
2M805-005-02, 017-02
2M805-005-07, 017-07
2M805-067-07
Protection Caps
2M667-261, 262
28
29
30
31
32
33
34
35
36
37
38
39
G
HERMETIC
Specs/ Info Hermetic
How to Order 2M805
Flange Mount
Solder Mount
Jam Nut
How to Order 2M804
Jam Nut
Front Panel Jam Nut
How to Order 2M803
Flange Mount/ Jam Nut
How to Order 2M801
Jam Nut
Square Flange
Weld Mount
Overview
2M805-006
2M805-006-02
2M805-006-03
2M805-006-07
2M804-006
2M804-006-07
2M804-006-00
2M803-006
2M803-006-02, 07
2M801-012
2M801-012-07
2M801-012-02
2M801-012-03
81
82
83
84
85
86
87
88
89
90
91
92
93
94
D
2M804
Specs/ Info
How to Order
Weight
Plug
Jam Nut Rear Panel
Jam Nut Front Panel
In-Line Receptacle
PCB Solder Rear Jam Nut
PCB Solder Cup Recpt
Jam Nut Panel Mount Plug
Jam Nut Front Panel Plug
Flange Panel Mount Plug
PCB Standoff Double Flange
How to Order Protect Caps
How to Order Protect Caps
Protection Caps
How to Order Plug Rubber
Plug Rubber Caps
2M804 Overview
Plugs & Receptacles
Connector Weight
2M804-001-06, 002-06
2M804-003-07, 004-07
2M804-003-00, 004-00
2M804-003-01, 004-01
2M804-005-07, 020-07
2M804-005-00, 020-00
2M804-009-07, 021-07
2M804-009-00, 021-00
2M804-009-02, 021-02
2M804-025-07
2M667-202
2M809-198
2M809-198, 2M667-202
2M809-083, 087
2M809-083, 087
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
H
FILTER
Advantages
Attenuation Characteristics
Overview
95
96
J
ACCESSORIES
Accessories, Contacts, Tools
Contact/Tools
Assembly Instructions
Sealing Plugs/ Tools
2M Python
Strain Relief Clamp
Micro Band Adapter
Environmental Backshells
EMI Backshells
Shorting Cap Backshell
Shrink Boot
Hex Jam Nuts
Flange Gaskets
O-Ring
Table of Content
Torque Values
2M Series
Grommet, Spanner, Holding
2M620MS064, 065
Thread/ Low Profile
97
98
99, 100
101. 102
103
104, 105
106, 107
108-111
112-115
116, 117
118, 119
120
121, 122
123
E
2M803
Specs/ Info
How to Order
Weight
Plug
Jam Nut
Flange Mount
In-Line Recpt
PCB Flange Mt Jam Nut
How to Order Protect Caps
Protection Caps
2M803 Overview
Plugs & Receptacles
Connector Weight
2M803-001-06, 002-06
2M803-003-70, 004-07
2M803-003-02, 004-02
2M803-003-01, 004-01
2M803-005-02, 07
2M660-082, 083
2M660-082, 083
58
59
60
61
62
63
64
65
66
67
2M809S06, 2M809A060
2M809-035
2M809-106
2M809-109
2
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
2M Series Selection Table
2M801, 2M803, 2M804 and 2M805
Micro38999
Technical
Reference
SERIES
Pages
TYPE
2M805
Pages 28-39
Tri-Start ACME Thread
2M804
Pages 40-57
Push-Pull
2M803
Pages 58-67
Bayonet
2M801
Page 68-80
Dual-Start ACME Thread
DESCRIPTION
"Anti-Decoupling"
ratchet mechanism and
ground spring for military
airframes and avionics
boxes. Fast mating.
1 to 130
Tri-Start Thread
Breakaway connector
for headsets and tactical
equipment. Gold-plated
spring for long mating life
and superior EMI shielding.
1 to 85
Push, Pull
Quick-Disconnect
Quick-mating, light duty,
general purpose. Not rated
for immersion, 50 milliohms
shell-to-shell
resistance.
1 to 55
1/4 turn lock Bayonet
More rugged keys and
threads. Faster mating.
CONTACTS
COUPLING
1 to 130
Threaded Coupling with 1
1/2 Turns to Full Mate
WATER
IMMERSION, MATED
MIL-STD-810 Method 512
1 Meter for 1 Hour
MIL-STD-810 Method 512
1 Meter for 1 Hour
Splashproof
MIL-STD-810 Method 512 1
Meter for 1 Hour
EMI
SHIELDING
VIBRATION AND
SHOCK
Excellent
Excellent
Fair
Very Good
43.9 g's Random Vibration,
Sine Vibration 60 g; 300 g's
Shock
2000 Cycles (-16 Plugs)
500 Cycles (-26 Plugs)
43.9 g's Random
37 g's Random
Vibration, Sine Vibration 60
Vibration; 300 g's Shock
g; 300 g's Shock
37 g's Random
Vibration; 300 g's Shock
1000 Cycles Aluminum
2000 Cycles Stainless
Steel
#12: 23 AMP, 1800 VAC
#16: 13 AMP, 1800 VAC
#20: 7.5 AMP, 750 VAC
#23: 5 AMP, 500 VAC
See pages 95, 96
MATING CYCLES
500 Cycles
2000 Cycles
ELECTRICAL
PERFORMANCE
#12: 23 AMP, 1800 VAC
#16: 13 AMP, 1800 VAC
#20: 7.5 AMP, 750 VAC
#23: 5 AMP, 500 VAC
See pages 95, 96
#12: 23 AMP, 1800 VAC
#16: 13 AMP, 1800 VAC
#20: 7.5 AMP, 750 VAC
#23: 5 AMP, 500 VAC
See pages 95, 96
#12: 23 AMP, 1800 VAC
#16: 13 AMP, 1800 VAC
#20: 7.5 AMP, 750 VAC
#23: 5 AMP, 500 VAC
See pages 95, 96
FILTERED
A
3
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Size & Weight Comparison Charts
2M805 VS. D38999 Series III
Technical
Reference
2M801
6-7
2M805
8-7
D38999
9-35
2M805 Series
Weight Comparison: 2M805 VS. D38999 Series III
2M805
Layout
Number of D38999
Contacts Layout
Number of
Contacts
%
2M805
D38999 % Weight D38999
Weight
Weight Aluminum Savings Composite
Savings
8-7
10-13
11-19
12-26
15-37
18-55
19-85
23-130
7 #23
13 #23
19 #23
26 #23
37 #23
55 #23
85 #23
130 #23
9-35
11-35
13-35
17-26
15-35
17-35
21-35
25-35
6 #20
13 #22D
19 #22D
26 #20
37 #22D
55 #22D
85 #22D
128 #22D
13.4
23.0
26.4
29.4
42.7
59.6
59.8
85.5
26.3
35.7
50.7
58.5
72.1
81.6
119.7
159.3
49%
36%
48%
50%
41%
27%
50%
46%
19.9
26.8
38.5
62.6
57.4
65.6
99.1
136.6
33%
14%
31%
53%
26%
9%
40%
37%
Size Comparison: 2M805 VS. D38999 Series III
2M805
Layout
Maximum Plug Diameter
2M805
In.
mm.
D38999
In.
mm.
%
Reduction
Maximum Jam Nut Receptacle
Diameter
2M805
In.
mm.
D38999
In.
mm.
%
Reduction
8-7
10-13
11-19
12-26
15-37
18-55
19-85
23-130
.707
.804
.933
.999
1.113
1.308
1.328
1.577
17.96
20.42
23.70
25.37
28.27
33.02
33.73
40.06
.859
.969
1.141
1.391
1.266
1.391
1.625
1.875
21.81
24.61
28.98
35.33
32.16
35.33
41.27
47.63
17%
18%
20%
29%
13%
7%
19%
16%
.775
.895
.960
1.075
1.218
1.404
1.465
1.720
19.69
22.73
24.38
27.31
30.86
35.66
37.21
43.69
1.201
1.386
1.512
1.764
1.638
1.764
2.075
2.323
30.51
30.50
38.40
44.81
41.61
44.81
52.71
59.00
35%
35%
36%
39%
26%
20%
29%
26%
Note: Weights shown include contacts and represent a mated pair of plug and jam nut receptacle.
Weights are in grams.
A
4
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
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