Phoenix Passive Components
POWER RESISTOR - PR01
FEATURES
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Metal film;
High power in small package;
Different leads for different applications;
Several forming styles are available;
Defined interruption behavior (fusing time);
Non-flammable;
High stability, reliability and uniformity
characteristics;
Several packing and taping configurations;
Precision tolerance is available (1%);
Good performance for pulse applications.
MARKET SEGMENTS AND APPLICATIONS
Industry sector
Industrial
Telecom
Application segment
Power
Data Communication
End-user equipment
Power supplies
Motor speed controls
Line protection resistor
Power supplies
Amplifiers, Color monitor
Television,
Video cassette recorder
Blender
Ballast equipment
Dashboard electronics
Lighting equipment
Window/mirror steering
ABS system, Alarm system
Airbag, Electronic fuel injection
Sound & Vision
Consumer
Kitchen Appliances
Lighting
Automotive
Electronic Systems
TECHNOLOGY
A homogenous film of metal alloy is deposited on a high grade ceramic body. After a helical groove has been
cut in the resistive layer, tinned connecting wires of electrolytic copper or copper-clad iron are welded to the
end-caps. The resistors are coated with a red, non-flammable lacquer, which provides electrical, mechanical
and climatic protection. The encapsulation is resistant to all cleaning solvents in accordance with “MIL-STD-
202E, method 215” and “IEC 60068-2-45”.
PR01
PHOENIX DO BRASIL LTDA.
All rights are reserved. Reproduction whole or in part is
Prohibited without the written consent of the copyright owner.
Revision on 2003/03/26
Page 1 of 12
Phoenix Passive Components
QUICK REFERENCE DATA
PR01
±
5%
(E24 serie)
0.22Ω to 1MΩ
1W
135K/W
≤ ±
250 ppm/ºC
350V
Pn x R
IEC 60115-1 and 60115-4
55/155/56
±5%
+0.1Ω
±3%
+0.1Ω
±1%
+0.05Ω
±1%
+0.1Ω
±1%
+0.1Ω
±0.5%
+0.05Ω
PR01
±
1%
(E24/E96 series)
Cu / FeCu lead
1Ω to 1MΩ
DESCRIPTION
Resistance range
Maximum dissipation at Tamb = 70ºC
Thermal resistance (Rth)
Temperature coefficient
Limiting voltage (DC or RMS)
(1)
Rated voltage
Basic specification
Climatic category (IEC 60068)
Stability,
∆R/Rmax.,
after:
Load
Climatic test
Resistance to soldering heat
Note:
1- Maximum rated voltage is the “Limiting voltage”.
PR01
PHOENIX DO BRASIL LTDA.
All rights are reserved. Reproduction whole or in part is
Prohibited without the written consent of the copyright owner.
Revision on 2003/03/26
Page 2 of 12
Phoenix Passive Components
MECHANICAL DATA
Axial style
L2
L1
(0.031)
(0.196
±
0.004)
(0.040)
(0 +0.118/-0)
(0 236
±
0 019)
Table 1.
Type
A
L1max L2 max
φ
D max
|B1-B2|
φ
d
0.58 ± 0.05 Cu*
(0.023
±0.002
Cu*)
Mass per
100 units
24
33
27
PR01
52 +1.5/-0
6.5
(2.047 +0.059/-0) (0.256)
8.5
(0.335)
2.5
(0.098)
± 1.2
(±0.047)
0.8 ± 0.03 Cu
(0.031 ±0.001 Cu)
0.6 ± 0.05 FeCu
(0.024 ±0.002 FeCu)
* Preferred type
Dimensions in mm / (Inches)
MOUNTING
The resistors are suitable for processing on automatic insertion equipment, cutting and bending machines. A
radial taped version economizes space on the PCB. The double kink style offers great advantages for
manual insertion improving the mounting stability for the customer. They have a real
snap in
function to fix
the resistor in PCB without weakening the connecting leads.
PR01
PHOENIX DO BRASIL LTDA.
All rights are reserved. Reproduction whole or in part is
Prohibited without the written consent of the copyright owner.
Revision on 2003/03/26
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Phoenix Passive Components
ELECTRICAL CHARACTERISTICS
DERATING
The power resistor that the resistor can dissipate depends on the operating temperature
Pmax X Tamb
120
100
Pmax
% Prated
80
60
40
20
0
-55
0
55 70
Tamb (ºC)
110
155
Maximum dissipation (Pmax.) in percentage of rated power as a function of ambient temperature (Tamb.).
APPLICATION INFORMATION
Hot-spot
Solder-spot
Fig. 1-
φ
0.58mm Cu – leads
Hot Spot temperature rise (∆T) as a function
of dissipated power
Fig. 2 -
φ
0.58mm Cu – leads
Minimum distance from resistor body to PCB=1mm
Temperature rise (∆T) at the lead end
(Soldering point) as a function of dissipated power
at various leads lengths after mounting.
PR01
PHOENIX DO BRASIL LTDA.
All rights are reserved. Reproduction whole or in part is
Prohibited without the written consent of the copyright owner.
Revision on 2003/03/26
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Phoenix Passive Components
Hot-spot
Solder-spot
Fig. 3 -
φ
0.6mm FeCu – leads
Hot Spot temperature rise (∆T) as a function
of dissipated power.
Fig. 4 -
φ
0.6mm FeCu – leads
Minimum distance from resistor body to PCB=1mm
Temperature rise (∆T) at the lead end
(Soldering point) as a function of dissipated power
at various leads lengths after mounting.
Note:
The maximum permissible hot-spot temperature is 205ºC.
Fig. 5 - Impedance as a function of applied frequency.
PR01
PHOENIX DO BRASIL LTDA.
All rights are reserved. Reproduction whole or in part is
Prohibited without the written consent of the copyright owner.
Revision on 2003/03/26
Page 5 of 12