LAST 5 DIGITS OF 8 DIGIT P/N
PART CHANGE LEVEL (PCL) OR
LAST 6 DIGITS OF >8 DIGIT P/N
FIRST 6 DIGITS OF PDS P/N
&
& PCL
& PCL
+0.15
)
-0.10
TYPE A
TYPE B
( 1.00
( 0.90
#
0.10 )
#
0.10 )
MFG. DAILY DATE CODE
& ASSY MACHINE
NO. LETTERING MUST BE LEGIBLE
XXXXXXX
XX - DDDY
1
INSULATOR - MALE
(DWG A02002-CUST)
OPTIONAL
( 4.45
( 10.30
#
0.10 )
( 0.85
#
0.10 )
DETAIL
SCALE
4.54
)
4.38
Z
8X
TYPE C
TYPE D
(
A
(WEDGE REMOVAL POST)
6
11.5
#
0.4
2
WEDGE MALE
PRE-ASSEMBLY
POSITION
FCI 54200318
(DWG A02007-CUST)
(TERMINAL MALE
FCI C15005-CUST)
(CHRYSLER 04707229)
SECTION
G-G
( 8.00
( 5.00
#
0.25 )
#
0.25 )
PARTIAL
SECTION
2X ( 5.25 )
K-K
POLARIZATION OPTIONS
FULL SIZE VIEWS
H
4X (
R 4.85
)
( 10.80
53.0
#
1.2
#
0.10 )
F
( 12.60)
3 2 1
52772 A-1
3A
END-SEAL
FCI 54200332
(DWG A2004)
G
G
( 10.10 )
-B-
( 1.31 )
K
K
F
0.15
0.30
H B C
H B C
( 19.70 )
SEE DETAIL
Z
H
CAVITY DETAIL VIEW
SECTION
-C-
4
SEE NOTES
RETAINER
FCI 54200316
(DWG A02003-CUST)
H-H
A
SECTION
LOCAL SECTION
A-A
F-F
FOR REFERENCE ONLY
INSULATOR VIEWS
1 INSULATOR - MALE
(DWG A02002-CUST)
B
(WEDGE REMOVAL POST)
6
11.5
#
0.4
(TERMINAL -MALE
FCI C15005-CUST)
(CHRYSLER 04707229)
SEALED ASSEMBLY VIEWS
SEE PART NUMBER CHART
5
SGL. X-MAS TREE CLIP
CHRYSLER P/N 04625797
50.70
#
0.25
1
INSULATOR-MALE
(DWG A02002-CUST)
2
WEDGE-MALE
PRE-ASSEMBLY
POSITION
FCI 54200318
(DWG A002007-CUST)
F
3 2 1
52772 A-1
NOTES:
QUALITY ASSURANCE REQUIREMENTS PER CHRYSLER PS-7300: 1
SPC DATA REQUIRED
ENGINEERING APPROVAL OF SUPPLIER SAMPLES
IS REQUIRED PRIOR TO AUTHORIZATION OF PART
PRODUCTION
CHANGES IN DESIGN COMPOSITION OR PROCESSING
FROM THE PART PREVIOUSLY APPROVED FOR PART
PRODUCTION REQUIRES PRIOR ENGINEERING APPROVAL
RETAINER
FCI 54200316
(DWG A02003-CUST)
4
3B
END-SEAL
FCI 54200336
(DWG A02004)
F
SUPPLEMENTARY
SECTION A-A
LOCAL SECTION F-F
SEALED PLUG
ASSEMBLY P/N 04794703AA
B
& AB
SECTION
B-B
LOCAL SECTION
F-F
UNSEALED ASSEMBLY VIEW
SEE PART NUMBER CHART
WIRING FABRICATORS MUST PURCHASE FROM SOURCES SHOWN
ALL THE SEALED CONNECTOR APPLICATIONS MAY BE USED WITH
CHRYSLER WIRE SPEC. MS-8288 OR MS-9502 THIN WALL X-LINK 20,18,
16 &14 GAGE WIRES ONLY UNLESS OTHERWISE SPECIFIED SEE CHART
(WIRE INSULATIONS
1.70 MIN TO
2.70 MAX).
ALL NON-SEALED APPLICATIONS MAY BE USED WITH ANY WIRE
INSULATION 22 GAGE THRU 10 GAGE (EXCEPT AS NOTED)
PROVIDING THAT A TERMINAL GRIP FOR THAT CORE/INSULATION
COMBINATION IS SHOWN ON THE MALE TERMINAL DRAWING
NOTE:
MAX. INSULATION CRIMP WIDTH = 4.50
MAX.INSULATION CRIMP HEIGHT = 4.50
MAX. INSULATION DIA.
= 4.09 (10 GA THIN WALL)
CAVITY PLUG CHRYSLER P/N 56038308, FCI P/N 54200005 WHEN REQ'D
DOUBLE X-MAS TREE CLIP FCI P/N 54200010 W/FORWARD STOP WHEN REQUIRED
DOUBLE X-MAS TREE CLIP CHRYSLER P/N 04707091 WHEN REQUIRED
SINGLE X-MAS TREE CLIP CHRYSLER P/N 04625797 WHEN REQUIRED
2.80MM APEX MALE TERM PER C15005-CUST SYM ABOUT CENTERLINE
$ORIENTATION
MATING PART NUMBER CHART
UNSEALED
54200307
54200307
54200315
54200315
54200306
54200306
54200314
54200314
F674110
54200305
54200305
54200313
54200313
F574110
54200304
54200304
54200312
54200312
54200312
54200367
54200337
54200354
54200354
FCI
N/A
C 56038170
N/A
C 56038166
N/A
C 56038169
N/A
C 56038165
N/A
N/A
C 56038168
N/A
C 56038164
N/A
N/A
C 56038167
N/A
N/A
C 56038163
C 04794703AB
C 04794703AA
N/A
N/A
CUSTOMER
54200303N
54200303
54200311N
54200311
54200302N
54200302
54200310N
54200310
F374110
54200301N
54200301
54200309N
54200309
F274110
54200300N
54200300
54200308N
54200335N
54200308
54200308
54200308
54200346N
54200346
FCI
N/A
C 56038156
N/A
C 56038152
N/A
C 56038155
N/A
C 56038151
D
NATURAL
UNSEALED
SEALED
SEALED
UNSEALED
C
DK GREY
UNSEALED
SEALED
SEALED
CUSTOMER P/N'S
UNSEALED
N/A
C 56038154
N/A
C 56038150
N/A
N/A
C 56038153
N/A
N/A
C 56038149
C 56038149
C 56038149
N/A
N/A
CUSTOMER
CUSTOMER P/N'S
DK BROWN
SEALED
N/A
CHART- ASSEMBLY
PART NUMBERS
UNSEALED
SEALED
C 04794703AA
C 04794703AB
C 56038167
C 56038168
C 56038169
C 56038170
C 56038163
C 56038164
C 56038165
C 56038166
CHART- ASSEMBLY
PART NUMBERS
USE
USE
USE
USE
USE
FOR
WITH
WITH
WITH
WITH
WITH
180
SEALED
DIRECT CONNECT DRAWING NO. G36003 (CHRYSLER 56038158)
TEST METHOD PER SPEC# SAE/USCAR-2 REV.5, CONNECTOR ENGAGE
WITH FEMALE LATCH DEPRESSED FORCE NOT TO EXCEED 75 N FOR THIS SYSTEM
& DISENGAGE
N/A
N/A
B
N/A
LT GREY
UNSEALED
SEALED
SEALED
WEDGE SEATING FORCES - 100 N MAX
X-MAS TREE CLIP INSERTION FORCES - 75 N MAX
SUPPLIER, MOLD
& CAVITY I.D. SIGNIFIES TOOL OWNERSHIP, FOR REFERENCE
DK BLUE
SEALED
UNSEALED
UN SEALED
SEALED
SEALED
FCI P/N'S
FCI P/N'S
54200304
54200305
54200306
54200307
54200312
54200313
54200314
54200315
54200337
54200367
54200354
F574110
F674110
ANNUAL QUALITY REQUIREMENTS:
IT IS PERMISSIBLE TO PERFORM CONTINUOUS CONFORMANCE PER
FCI SPECIFICATION #AQA-001 INSTEAD OF ANNUAL LAYOUT
&
ANNUAL PV REQUIREMENTS OF QS-9000 SECTION 2
& SAE/USCAR-2 REV.5
ALL NON-REFERENCE DIMENSIONS ARE REQUIRED
- USE INDEX A, BLACK SEALED AND UNSEALED FOR ALL AFFECTED
INSULATOR CAVITIES
BLACK
SEALED
SEALED
SEALED
A
DK GRN
REQUIRED
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REQUIRED
FCI PART NO.
1
1
54200327
54200328
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
54200329
54200330
54200318
54200332
54200336
54200316
(CLASS 3)
FCI DWG NO.
A02002-CUST A
A02002-CUST B
A02002-CUST C
A02002-CUST D
A02007-CUST
A02004
COLOR
BLACK
LT
GREY
DK
GREY
NATURAL
RED
LT
BLUE
YELLOW
NO HOLES
BLACK
BLACK
ITEM
PART
NAME
(MATERIAL)
INSULATOR
(NYLON 66)
INSULATOR
(NYLON 66)
INSULATOR
(NYLON 66)
INSULATOR
(NYLON 66)
WEDGE (TPA)
(NYLON 66)
END SEAL
(SILICONE)
END SEAL
(SILICONE)
RETAINER
(NYLON 66)
SGL.X-MAS TREE
CLIP SGL(NYLON 66)
INDEX
A
B
C
D
(CLASS 4)
FCI PART NO.
54200342
F974110
F084110
-----
54200366
54200364
COLOR
DK
GREEN
DK
BLUE
DK
BROWN
-----
NATURAL
DK
BLUE
REQUIRED
1
1
1
--
1
1
--
1
1
--
SEALED
SEALED
- CURRENT PRODUCTION TOOLING
- POINT OF LAST RUN
SERVICE TOOLING GUIDE INFORMATION PER APEX TRAINING MANUAL
MUST CONFORM TO THE FOLLOWING CHRYSLER/YNA STANDARDS:
1
1
SAE/USCAR-2 REV.5
PF-7300 QUALITY ASSURANCE (CHRYSLER)
MS-9502 SEAL APPL. 150
C
$
MS-8288 SEAL APPL. 125
C
$
PS-9227 DATA EXCHANGE (CHRYSLER), (G0C9-7 YNA)
PS-10052 INFORMATION SECURITY (CHRYSLER)
THIS DRAWING (H59011) REPLACES CHRYSLER DRAWING
NUMBER 56038161 LEVEL "G"
CHRYSLER DRAWING IS FOR REFERENCE ONLY FOR PREVIOUS CHANGES.
11946
ALL
REVISED AND REDRAWN IN PDS. P/N'S F274110 THROUGH F974110, F084110
TEMPERATURE CLASS 4 APPLICATION AND TABLE UPDATED.SEE REV "H2" FOR
CHANGES.
P/N'S 54200358 AND MATING P/N 54200350 DELETED NOT TOOLED
INDEX
TYPE
COLOR
SEALED/
UNSEALED
MALE ASSEMBLY
PART NUMBERS
MATING ASSEMBLY
PART NUMBER
FOR REFERENCE ONLY
CUSTOMER: C
F
GM
CU
CHRYSLER
FORD
GENERAL MOTORS
CUMMINS
3
SEE CHART
C
3
C
3
C
3
C
APEX 2.80MM
#
0.1
-
-
#
2°
-
SEE CHART
A02003-CUST
54200365
NATURAL
1
1
1
H59001
-
A063
-
-
A0
FCI - FRAMATOME CONNECTORS INTERNATIONAL
YNA - YAZAKI NORTH AMERICA
FCI
VENDOR
52772 OR 52772 H
VENDOR CODE
P/N
(ITW DELTAR
CHRYSLER NO.
P/N 15-002775)
04625797
3
C
3
C
3
C
3
C
3
D
3
E
CONNECTOR ASSEMBLY TEMPERATURE CLASS PER SAE/USCAR-2 REV 5
PART CHANGE LEVEL (PCL)
4
A
4
J
4
J
2002-03-26
2011/08/03
2011/08/04
2011/08/04
M.SARAVANAN
Sucha SIAN
Frank HOLUB
Jeff CAMPBELL
CHART- ASSEMBLY
3-WAY MALE
2.80MM APEX CONNECTION SYSTEM
6243,WT-264
-
H59011
SERIAL RELEASED
See Table
K
-
1
1
H59011
-
2:1
