602 GB Series
CE19
High temperature Miniature Bayonet Lock
Connectors with rear insertable, rear release
crimp contacts. Connectors to EL 2112 Patt. 602
DEF STAN 59-56 & PAN 6432 -1 & -4.
Amphenol
1
AMPHENOL LIMITED
Amphenol 602 GB Series
Connectors to EL 2112 Patt. 602
DEF STAN 59-56 & PAN 6432-1 & -4
The specifications herein are given only for the guidance of trade customers. The company's policy is
one of continual development and improvement of its products and accordingly the company reserve
the right at any time to alter such specifications without notice. No information contained herein is
intended to constitute an offer of sale or reply and each prospective customer of any product should
satisfy himself before purchase that the product is suitable for his requirements.
While the information in this catalogue is restricted to standard connectors in accordance
with published military and national specifications, Amphenol have developed, and have
under development, a number of 602 series products for special applications. If you
cannot find a product in this catalogue to suit your requirements please do not hesitate
to get in touch with the factory for the latest information on new product developments.
602GB connectors are high performance environmental circular connectors for the most
demanding requirements of civil and military applications. Operating from -65°C to
+200°C: resisting solvents and fluids likely to be encountered including heavy salt spray
in ship-borne aircraft: and finally meeting the exhaustive climatic proving of BS 2G100
Part 2 Class 1.
They are directly compatible with connectors to MIL-C-26482 Series 2,
which supersedes MIL-C-83723 Series 1.
Derating
When connectors to different specifications are intermated (e.g. Pattern 602 and
MIL-C-26482 Series 11, the combination must not be operated under conditions more
severe than the less stringent clause of either specification.
1
AMPHENOL LIMITED
Contents
Construction details ..................................................................3
Specification requirements ........................................................4
Shell styles and polarisation availability ......................................5
Insert orientations ....................................................................6
Key, Keyway orientations ..........................................................7
Insert availability ......................................................................8
Ordering details, Amphenol part numbers ..................................9
Ordering details, Panavia part numbers ......................................9
Ordering details, Pattern 602 numbers ......................................10
Plugs ribbed and standard coupling ..........................................11
Flange mounting receptacle with solder/pintail contacts ..............11
Flange mounting receptacle ......................................................12
Dummy receptacle ...................................................................12
Single hole mounting receptacle ................................................13
Single hole mounting receptacles with solder/pintail contacts ......13
Caps and chains .......................................................................14
Hermetic receptacles, single hole and solder mounting ...............15
Hermetic receptacle, flange mounting . ......................................16
Cable Accessories .............................................................17 & 18
Other Circular Connector Series
62GB solder miniature bayonet lock connectors
A range of 62GB connectors are qualified to BS 9522
F001 7, DEF STAN 59-35 (Part 1) Sec. 3 Patt. 105 and
MIL-C-26482E.
48 Series miniature screw coupling or bayonet
lock connectors
48 Series connectors meet or exceed the requirements of
MIL-C-26500 and MIL-C-38300. The connectors are sealed
against extreme environments and utilise front release, rear
insertable Poke Home Contacts.
162GB crimp miniature bayonet lock connectors
162GB connectors are designed to qualify to BS 9522
N0001 , the successor to DEF 5326-3 (prov ) Patt. 603
1 62GB connectors are qualified to BS 9522 F0038.
348 Series high density connectors
Sub-miniature general purpose connectors to MIL-C-8151 1
utilising a single piece dielectric retention system. Basic
constructions available are 50% and 100% scoop-proof.
Merlin I 118 Series high performance miniature
bayonet lock connectors
The series features a rear insertable, rear release individual
contact retention system with a single piece dielectric The
series are qualified to MIL-C-83723 Series 1 and MIL-C-26482
Series II. Operating temperature range is -55°C to +200°C.
97 Series standard screw coupling MS connectors
97 Series connectors are Amphenol's exclusive A and B
construction to MIL-C-5015 and supersede the original AN
range.
Merlin II 418 Series high performance miniature
bayonet lock connectors
High density miniature circular connectors sharing the
polymeric ICR system of other Amphenol Merlin devices
Available in 50% and 100% no scoop versions to MIL-C-38999
and complying with European specifications LN 0029 729 and
UTE C 93/422 Model HE306.
Hermetic seal connectors
Amphenol one piece glass to metal receptacles with pin contacts
are available in a range of styles in Series 62GB 172. 179. 48.
348, 182 Series. Facilities available for customers' special
designs.
Cables assemblies
Amphenol is fully equipped to undertake the preparation of all
types of cable assemblies complying with the military vehicles and
engineering establishments and fighting vehicles requirements of
the Ministry of Defence - the Ministry of Environment (Motorways)
for motorway control equipment - the Post Office Manufacturing
code and to the British Standards Institute when applicable to
Cable systems. Control procedures carried out in accordance with
MIN DEF 05-21 . Approval numbers BS 9000, 1043/M and CAA.
DIA/5754/58. Moulded terminations form a specialised service by
the company. The process offers such advantages as a waterproof
seal between cable and connector back-end, mechanical protection,
and a homogeneous joint between moulding and cable.
Merlin III 518 Series high performance
miniature bayonet lock connectors
The series also benefits from a one piece all dielectric ICR
system reducing connector parts from 122 to 12 in the 10-6
and 24-61 configurations. There is also a marked increase in
contact dielectric separation. Qualified to MIL-C-26500 and
MIL-C-83723 Series III.
EMI/RFI/EMP filter connectors 482 Series
miniature bayonet lock connectors
Amphenol's EMI filtering connectors provide the efficiency of
a built-in filter with the reliability of a high performance
miniature connector and the advantages of crimp poke-home
contacts. The connectors are electrically and environmentally
comparable with connectors to DEF STAN 59-35 (Part. 1 ) Sec
3 Patt. 105, MIL-C-26482 and BS 9522 N0001 the successor
to DEF 5326-3 (prov.) Patt, 603.
2
AMPHENOL LIMITED
Construction
Connector shells are machined from solid aluminium bar stock,
not forged or extruded. Machining has inherent advantages in
terms of strength and adaptability. 602GB connectors can be
supplied in materials other than aluminium.
The normal shell finish used, which has a high resistance to
corrosion, is cadmium plating with an olive drab chromate
treatment. Other finishes may be supplied. For nonstandard
materials or finishes consult factory for availability.
Hard dielectric insert components are glass filled epoxy, rubber
components are silicone or fluorosllicone.
The connectors have gold plated contacts with crimp
terminations. Pintail or solder bucket terminations are available
in sealed (low profile) and Hermetic receptacles.
Sealed (Low Profile) receptacles have a maximum leakage of 1
cc/ per hour at 1 atmosphere.
Hermetic connectors with glass dielectric are manufactured with mild
steel shells plated in tin over nickel and gold plated nickel alloy
contacts. Passivated stainless steel shells also available.
Configurations for size 20 contacts range between 3 contacts in the
size 8,12.7mm (0.5in. diameter) shell up to a maximum of 61
contacts in the size 24, 36.1 mm (1.5in. diameter) shell.
Intermediate sizes and contact data for heavier current ratings are
shown in the insert availability chart on page 8.
1.
2
3.
4.
Fluorosilicone fluid resistant
sealing.
Closed entry hard front socket
insert.
Triple track positive bayonet locking with
visual mating indication.
Interfacial mating seal.
5.
6.
7.
8.
9.
Triple riser wire sealing.
5 key shell polarisation.
Peripheral shell seal.
Precision formed metal clip
retention system.
Cadmium finish shells with high
resistance to corrosion and
temperature.
Design, development and manufacture of 602GB connectors have all been carried our in the United Kingdom by Amphenol Limited
3
AMPHENOL LIMITED
602GB Series EL2112 Patt.602
Specification Requirements
Engagement & disengagement forces
Torque measurements for mating and unmating range from
1.130 Nm (10 lb in) to 4.29 Nm (38 lb in).
As per test in EL2112 and EL2113. Maximum 2.5m.Ω environmental
styles, 5mΩ hermetic styles.
Not less than 5000 megohms.
Less than 5 millivolts for aluminium shells, less than 10 millivolts if one
shell is ferrous. (At 1A).
Will withstand a load of 66.8 N (15 lbf) on a size 20 contact. 89.0 N (20
Ibf) on a size 16 contact. With a movement of less than .015".
At a pressure of 15 p.s.i. maximum leakage 1 c.c./hr. for fixed contact (low
profile) environmental styles and 0.01 micron/cub.ft./hr. hermetic styles.
Meets requirements of EL2112 after immersion in aircraft fuels,
turbine lubricants and hydraulic fluids.
700V peak applied for one minute at low air pressure 44mbar
(70,000 ft).
Unaffected by vibration tests detailed in BS 2G 100, Part 2, Grade A.
Unaffected by rapid temperature cycling between +205°C and -65°C.
Insulation resistance better than 200 megohms after 1,000 hours at
200
o
C.
500 matings and unmatings minimum.
No voltage breakdown after the climatic test detailed in BS 2G 100 Part 2
for Class 1 equipment.
Service unaffected by tests detailed in BS 2G 100 Part 2 for Class 1
connectors.
Performance unaffected after acceleration and crash landing test
detailed in BS 2G 100 Part 2 for Class 1A equipment.
Insert secure against rotation and also axial loads of 334N (75 lbf).
Service unaffected by spray test detailed in EL2112.
Contact resistance
insulation resistance
Shell continuity
Contact retention
Sealing
Fluid resistance
Voltage proof
Vibration
Thermal shock resistance
High temperature endurance
Mechanical endurance
Climatic
Fungus growth
Acceleration
Insert retention
Salt spray
4
