Fine Adjust Applicator for SRC Connector using MX150 Receptacle Terminals
FineAdjust
Applicator
Application Tooling
Specification Sheet
Order No. 63904-2000
FEATURES
THIS APPLICATOR IS FOR AUTOMATIC WIRE PROCESSOR USE ONLY.
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
Directly adapts to most automatic wire processing machines
SCOPE
Products: SRC Connector using MX150 Receptacle Terminals, 0.50mm
2
CHEMINAX 2021D0309 wire.
Terminal
Series No.
33001
33012
Terminal Order No.
Wire Size
Wire Type
Insulation Diameter
mm²
mm
In.
Strip Length
mm
In.
33001-3005 33001-3023
CHEMINAX 2021D0309 0.50 2.30-2.38 .091-.094 4.70-5.60 .185-.220
33001-5003 33001-5023
33012-3003 33012-3023 CHEMINAX 2021D0309 0.50 2.30-2.38 .091-.094 4.70-5.60 .185-.220
Terminals were validated using the following wire specifications: SAE-J1939
DEFINITION OF TERMS
BEND UP
WIRE BRUSH MUST BE
FLUSH OR BELOW TOP
OF CONDUCTOR CRIMP
STRIP LENGTH
BEND
DOWN
THIS AREA
TERMINAL WIDTH
NOT TO EXCEED
2.75mm AFTER CRIMP
BRUSH
ROLLING
TWISTING
CUT-OFF
TAB (NO BURR)
BELL MOUTH
SEAM
INSULATION
CRIMP
CRIMP
HEIGHT
CONDUCTOR
CRIMP
Doc No: ATS-639042000
Revision: A
Release Date: 03-14-16
Revision Date: 03-14-16
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for SRC Connector using MX150 Receptacle Terminals
CRIMP SPECIFICATION
Cut-off Tab (Max)
Conductor
Brush (Max)
mm
In.
mm
In.
mm
In.
33001
0.30-0.70
.012-.028
0.50
.020
0.40
.016
33012
0.30-0.70
.012-.028
0.50
.020
0.40
.016
Wire brush must be flush or below top of Conductor Crimp.
THIS APPLICATOR IS INTENDED FOR AUTOMATIC WIRE PROCESSOR USE ONLY.
It is very important that the brush length is consistently within specification for this sealed connector system to work properly.
This applicator should only be run in a properly setup automatic wire processor in order to consistently achieve the brush length.
Any attempt to use this applicator outside a properly setup automatic wire processor will likely not meet the brush specification
and cause this sealed connector system to not work properly.
Terminal Series No.
Terminal
Series No.
33001
33012
Bend up Bend down
Degree
3
3
3
3
Twist Roll
Degree
3
3
3
3
Punch Width (Ref)
Conductor Insulation
mm
In
mm
In
1.56 .061 1.86 .073
1.56 .061 1.86 .073
Conductor Seam
Seam shall not be
open and no wire allowed
out of the crimping area
Bell mouth
After crimping, the crimp profiles should measure the following:
Terminal
Series No.
33001
33012
Wire Size
Conductor
Crimp Height
Crimp Width
mm
In.
mm
In.
Insulation
Pull Force
Crimp Height (Ref) Crimp Width (Ref) Minimum
mm
In.
mm
In.
N Lb.
1.95
1.95
.076
.076
1.95
1.95
.077
.077
75
75
16.9
16.9
Wire Type mm
2
CHEMINAX
0.50 1.05-1.15 .041-.045 1.50-1.70 .059-.067
2021D0309
CHEMINAX
0.50 1.05-1.15 .041-.045 1.50-1.70 .059-.067
2021D0309
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
Adjusting the Wire Brush Length
(See Item11 in parts list and assembly drawing.)
1. If the wire brush is too long or extends above the top of the conductor crimp, adjust the Wire Stop, Item 11,
closer to the conductor punch.
2. If the wire brush is too short, adjust the Wire Stop further away from the conductor punch.
Doc No: ATS-639042000
Revision: A
Release Date: 03-14-16
Revision Date: 03-14-16
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for SRC Connector using MX150 Receptacle Terminals
PARTS LIST
FineAdjust Applicator 63904-2000
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63904-2070
63904-2070
Tool Kit (All “Y” Items)
REF
1
63457-0057
63457-0057
Conductor Punch
1Y
2
63455-0148
63455-0148
Conductor Anvil
1Y
3
63454-0050
63454-0050
Insulation Punch
1Y
4
63456-0045
63456-0045
Insulation Anvil
1Y
5
63443-0037
63443-0037
Cut-Off Plunger
1Y
6
63443-0038
63443-0038
Front Plunger Retainer
1Y
Other Components
7
11-17-0022
1739-21
Hold Down Spring
1
8
11-18-4094
60709A111
Feed Guide
1
9
63443-0009
63443-0009
Scrap Chute
1
10
63443-0024
63443-0024
Key
1
11
63443-0090
63443-0090
Wire Stop
1
12
63443-0093
63443-0093
Shank
1
13
63443-1709
63443-1709
Height Spacer (17.90mm)
1
14
63443-2205
63443-2205
Coarse Spacer (5.00mm)
1
15
63443-2207
63443-2207
Coarse Spacer (7.00mm)
1
16
63443-2306
63443-2306
Fine Spacer (3.30mm)
1
17
63443-2804
63443-2804
Front Plunger Striker
1
18
63443-2915
63443-2915
Wire Hold Down Plunger
1
19
63443-6115
63443-6115
Rear Cover
1
20
63443-7101
63443-7101
Terminal Hold Down
1
21
63600-0021
63600-0021
Striker Plunger Spring
1
22
63700-0539
63700-0539
Cut-off Plunger Spring
1
Frame
23
63800-4901
63800-4901
Top
1
24
63801-3281
63801-3281
Base
1
25
63801-4650
63801-4650
Track
1
25A 63459-0001
63459-0001
Terminal Track
1
Hardware
26
N/A
N/A
M3 by 6 Long SHCS
2**
27
N/A
N/A
M3 by 6 Long FHCS
1**
28
N/A
N/A
M3 by 8 Long SHCS
1**
29
N/A
N/A
M4 by 6 Long SHCS
2**
30
N/A
N/A
M4 by 12 Long BHCS
2**
31
N/A
N/A
M4 by 50 Long SHCS
2**
32
N/A
N/A
M5 by 12 Long SHCS
1**
33
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
34
N/A
N/A
#10-32 Hex Jam Nut
1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No: ATS-639042000
Revision: A
Release Date: 03-14-16
Revision Date: 03-14-16
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for SRC Connector using MX150 Receptacle Terminals
Assembly Drawing
23
33
34
7
1
3
30 (2)
19
17
21
28
12
18
(2) 26
8
5
22
6
31
(2)
9
29
25
20
23
24
11
32
29
2
14
15
13
16
Figure 1
11
4
10
27
Doc No: ATS-639042000
Revision: A
Release Date: 03-14-16
Revision Date: 03-14-16
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for SRC Connector using MX150 Receptacle Terminals
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check
that all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
Insulation Attribute Notes:
In order to help ensure the integrity of the connector seal, the design intent is to partially bury the insulation grips
into the wire insulation. Due to this, skiving of the insulation may occur. This skiving attribute is acceptable.
Below are examples of insulation skiving that may be seen with this connector system.
CAUTION:
This applicator should only be used in a press with a shut height of 135.80 mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION:
These Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling qualified by Molex. When using non-Molex tooling with this specific connector system listed in this
document, the Molex qualification does not apply and the responsibility for full qualification of the connector
system is that of the customer. Molex accepts no liability for tooling support where non-Molex tooling is used.
Visit our Web site at http://www.molex.com
Doc No: ATS-639042000
Revision: A
Release Date: 03-14-16
Revision Date: 03-14-16
UNCONTROLLED COPY
Page 5 of 5
