Fine Adjust Applicator for Sabre™ Flat Blade Crimp Terminal
FineAdjust Applicator
Specification Sheet
Order No. 63901-2900
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator
from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for
conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: Sabre™ Flat Blade Crimp Terminal (2) 20 AWG, UL1007 wires.
Terminal Series No.
43374
43375
Terminal Order No.
Wire Size
Insulation Diameter
AWG
mm²
mm
In.
43374-5001
(2) 20 (2) 0.50 1.70-1.80 .067-.071
43375-5001
(2) 20 (2) 0.50 1.70-1.80 .067-.071
Note: Terminal will accommodate UL1007 wires.
For UL1015 wires use Applicator 63901-3000.
Strip Length
mm
In.
3.96-5.54 .156-.218
3.96-5.54 .156-.218
DEFINITION OF TERMS
BRUSH
BELL
MOUTH
CONDUCTOR
CRIMP
SEAM
BEND UP
ROLLING
INSULATION CRIMP
STRIP
LENGTH
CUT-OFF
TAB
TWISTING
BEND
DOWN
CRIMP HEIGHT
The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the
scope.
Doc No. ATS-639012900
Revision: A
Release Date: 11-05-09
Revision Date: 11-05-09
UNCONTROLLED COPY
Page 1 of 5
Fine Adjust Applicator for Sabre™ Flat Blade Crimp Terminal
CRIMP SPECIFICATION
Cut-off Tab
Maximum
mm
In.
0.30
.012
Conductor Brush
Maximum
mm
In.
0.76
.030
Terminal Series No.
43374
43375
Bell mouth
mm
0.20-0.50
In.
.008-.020
Terminal Series No.
43374
43375
Bend up Bend down
Degree (Max)
3
3
Punch Width (Ref)
Seam
Conductor Insulation
Degree (Max) mm In mm In
Seam shall not be open
and no wire allowed out
4
8
2.50 .098 3.40 .134
of the crimping area
Twist
Roll
After crimping, the conductor profile should measure the following.
Terminal Series No.
43374
43375
Wire Size
AWG mm
2
(2) 20 (2) 0.50
(2) 20 (2) 0.50
Conductor Crimp
Height
mm
In.
1.23-1.31
.048-.051
1.23-1.31
.048-.051
Insulation Crimp
Pull Force
Height (Ref)
Minimum
mm
In.
N
Lb.
3.00-3.20 .118-.125 57.0 13.00
3.00-3.20 .118-.125 57.0 13.00
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Doc No. ATS-639012900
Revision: A
Release Date: 11-05-09
Revision Date: 11-05-09
UNCONTROLLED COPY
Page 2 of 5
Fine Adjust Applicator for Sabre™ Flat Blade Crimp Terminal
PARTS LIST
FineAdjust Applicator 63901-2900
Item Order No Engineering No.
Description
Quantity
Perishable Tooling
63901-2970
63901-2970
Tool Kit (All “Y” Items)
REF
1
63444-2513
63444-2513
Conductor Punch
1Y
2
63445-2562
63445-2562
Conductor Anvil
1Y
3
63454-0094
63454-0094
Insulation Punch
1Y
4
63445-3432
63445-3432
Insulation Anvil
1Y
5
63443-0035
63443-0035
Cut-Off Plunger
1Y
6
63443-0036
63443-0036
Front Plunger Retainer
1Y
Other Components
7
11-18-4083
60707-8
Feed Guide
1
8
63443-0009
63443-0009
Scrape Chute
1
9
63443-0024
63443-0024
Key
1
10
63443-0090
63443-0090
Wire Stop
1
11
63443-1719
63443-1719
18.90mm Spacer
1
12
63443-2215
63443-2215
15.00mm Spacer
1
13
63443-2302
63443-2302
3.10mm Spacer
1
14
63443-2801
63443-2801
Front Plunger Striker
1
15
63443-2913
63443-2913
Wire Hold Down Plunger
1
16
63443-6121
63443-6121
Rear Cover
1
17
63600-1057
63600-1057
Striker Plunger Spring
1
18
63700-0539
63700-0539
Cut-off Plunger Spring
1
Frame
19
63800-4901
63800-4901
Top
1
20
63801-3281
63801-3281
Base
1
21
63801-4650
63801-4650
Track
1
Hardware
22
N/A
N/A
M3 by 6 Long SHCS
2**
23
N/A
N/A
M3 by 6 Long FHCS
1**
24
N/A
N/A
M4 by 6 Long SHCS
2**
25
N/A
N/A
M4 by 12 Long BHCS
2**
26
N/A
N/A
M4 by 50 Long SHCS
2**
27
N/A
N/A
M5 by 12 Long SHCS
1**
N/A
N/A
#10-32 by 3/8”Long Flat Point SSS
1**
28
N/A
N/A
#10-32 Hex Jam Nut
1**
29
** Available from an industrial supply company such as MSC (1-800-645-7270).
Doc No. ATS-639012900
Revision: A
Release Date: 11-05-09
Revision Date: 11-05-09
UNCONTROLLED COPY
Page 3 of 5
Fine Adjust Applicator for Sabre™ Flat Blade Crimp Terminal
Assembly Drawing
19
28
29
3
17
14
1
25 (2)
15
16
19
21
(2)
7
22
20
10
27
5
2
18
6
4
13
24
12
11
10
9
23
8
24
Figure 1
26
(2)
Doc No. ATS-639012900
Revision: A
Release Date: 11-05-09
Revision Date: 11-05-09
UNCONTROLLED COPY
Page 4 of 5
Fine Adjust Applicator for Sabre™ Flat Blade Crimp Terminal
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that
all screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION:
This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION:
To prevent injury never operate this Applicator without the guards supplied with the press or
wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction
manual.
CAUTION:
Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
Americas Headquarters
Lisle, Illinois 60532 U.S.A.
1-800-78MOLEX
amerinfo@molex.com
Far East North Headquarters
Yamato, Kanagawa, Japan
81-462-65-2324
feninfo@molex.com
Far East South Headquarters
Jurong, Singapore
65-6-268-6868
fesinfo@molex.com
European Headquarters
Munich, Germany
49-89-413092-0
eurinfo@molex.com
Corporate Headquarters
2222 Wellington Ct.
Lisle, IL 60532 U.S.A.
630-969-4550
Fax: 630-969-1352
Visit our Web site at http://www.molex.com
Doc No. ATS-639012900
Revision: A
Release Date: 11-05-09
Revision Date: 11-05-09
UNCONTROLLED COPY
Page 5 of 5
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