Series 80 “Mighty Mouse”
ASAP Cordsets For Ethernet, IEEE 1394 and USB 2.0
ASAP Cordsets For High Speed Serial Data
Upgrade commercial high speed serial interconnects
to
mil spec performance. Glenair’s ASAP “Mighty Mouse”
cordsets are available for 100BASE-T, Gigabit Ethernet,
IEE 1394 and USB 2.0 applications.
These cordsets combine aerospace-grade data cables
with Series 80 “Mighty Mouse” harsh environment
connectors for maximum performance and minimum
size.
FEP jackets
meet FAA flammability requirements. Or,
choose
low smoke/ zero halogen polyurethane jackets
for mass transit or shipboard applications.
A
B
C
D
E
F
100BASE-T Cordset With 4 Pin Series 800
Connector
Three Strain Relief Options
– Overmolded, threaded
backshell or heatshrink boots.
HOW TO ORDER CORDSETS
Step 1: Select the Connector Series
Table1 lists the six types of Series 80 connectors. For more information on selecting
a connector, please refer to the connector selection chart in the Introduction.
G
H
J
K
L
M
N
P
Step 2: Select the Cable
Table 2 contains specifications for standard data cables. The cable type also
determines the connector layout.
4 pin connectors are used for 4 wire cables,
and tem pin connectors are used for 8 wire cocables.
Step 3: Select a Cable Jacket
Table 3 shows available jacket options. Choose FEP flourocarbon jackets
for airframe and avionics applications, or choose low smoke/zero halogen
polyurethane jackets for soldier systems, vehicles, and transit systems.
Step 4: Select a Cable-To-Connector Interface
Table 3 provides three ways to attach the cable to the connector:
1. Polyamide boot, overmolded with flexible strain relief
2. Aluminum backshell, shielded, watertight a nd removable
3. Heat-shrink boot, low smoke/ zero halogen
Step 5: Select a Connector Configuration
Table 1 shows connector codes for specifying plug versus receptacle and pin
versus socket contacts. Add a plating code, keying option and length.
© 2006 Glenair, Inc.
CAGE Code 06324/0CA77
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
J-1
E-Mail: sales@glenair.com
Series 80 “Mighty Mouse”
ASAP Cordsets For Ethernet, IEEE 1394 and USB 2.0
TABLE 1: HOW TO ORDER SERIES 80 CORDSETS FOR HIGH SPEED DATA
A
801-021
B
R
Cable
Jacket
F
FEP
Flourocarbon
Jacket,
Translucent
Blue
Sample Part Number
P
Strain
Relief
P
Polyamide
Overmold
A
C
M
Shell
Material /
Finish
M
Aluminum /
Electroless
Nickel
P
Z
– 72
B
C
D
E
F
G
H
J
K
L
M
N
P
© 2006 Glenair, Inc.
Connector
Series
800-035
Series 800
Cordset, UNF
Threaded
Coupling, Hex Nut
Cable
A
100BASE-T
Ethernet 4
Cond. UTP,
OAL Shield
4 Pin
Connector
Connector Connector
End A
End B
P1
P2
A
Plug, with
Male Pin
Contacts
Shell
Protective Pol.
OAL
Cover
Pos. Length
P
Metal
Protective
Covers
Included
A
Plug, with
Male Pin
Contacts
N
Normal
B
Aluminum
Backshell
X
Pos. X
Overall
Length
In
Inches
12 Inch
Min.
B
Plug, with
Female
Socket
Contacts
B
Plug, with
Female
Socket
Contacts
NF
Aluminum /
Cadmium with
Olive Drab
Chromate
801-021
Series 801
Cordset, Double-
Start Threaded
Coupling
B
100BASE-T
Ethernet Quad,
OAL Shield, 4
Pin Connector
P
N
No Covers
Supplied
Y
Pos. Y
803-007
Series 803
Cordset, Push-
Pull With Bayonet
Lock Coupling
C
1000BASE-
T Gigabit
Ethernet 8
Cond. UTP,
OAL Shield, 10
Pin Connector
Low Smoke/
H
Zero Halogen Heat-Shrink
Polyurethane Boot, Low
Jacket, Black
Smoke/
C
C
Zero
Receptacle,
Receptacle,
Halogen
with Male Pin with Male Pin
Contacts
Contacts
Z
Pos. Z
ZN
Aluminum /
Zinc-Nickel
with Olive Drab
Chromate
D
Receptacle,
with Female
Socket
Contacts
D
Receptacle,
with Female
Socket
Contacts
804-013
Series 804
Cordset, Quick-
Disconnect Push-
Pull
ZNU
Aluminum /
Zinc-Nickel
with Black
Chromate
D
IEEE 1394
Hi-Speed Quad
110 Ohm, 4 Pin
Connector
N
No
Connector
(Single-
Ended)
805-007
Series 805
Cordset, Tri-
Start Threaded
Coupling with
Ratchet and
Ground Spring
Z1
Stainless Steel /
Passivated
E
USB 2.0, Two
#22 Power,
One STP #26
TBD
F
Two STP, 100
Ohm, OAL
Shield, 4 Pin
Connector
G
Four STP, 100
Ohm, OAL
Shield, 10 Pin
Connector
CAGE Code 06324/0CA77
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
J-2
E-Mail: sales@glenair.com
Series 80 “Mighty Mouse”
ASAP Cordsets For Ethernet, IEEE 1394 and USB 2.0
TABLE 2: CABLE SPECIFICATIONS
Cable Code
A
Cable Type
Construction
Number of Pairs
Number of Conductors
Conductor AWG
Conductor Material
Conductor Insulation
Inner Shield
Outer Shield
Shield Coverage
Impedance
Capacitance (pF/ft.)
Propagation Velocity
Skew (ps/ft.)
Attenuation (dB/100 ft.) 10MHz
Attenuation dB/100 ft.) 100 MHz
Attenuation (dB/100 ft.) 500 MHz
Attenuation (dB/100 ft.) 1GHz
Near-End Crosstalk dB @10MHz
Near-End Crosstalk dB @100MHz
Dielectric Withstanding Voltage
100BASE-T
UTP
2
4
24
SCCA
FEP
AM
SCCB
95% Min.
100 ± 10 Ω
13.0
80%
1.9
6.7
A
E
F
100 Ω STP
STP
2
4
26
SCCA
FEP
AM
SCCB
95%
B
100BASE-T
Quad
4
24
SCCA
FEP
AM
SCCB
95% Min.
100 ± 10 Ω
15.6
69.5%
1.9
6.7
C
1000BASE-T
UTP
4
8
24
SCCA
FEP
AM
SCCB
92%
100 ± 10 Ω
14.5
70%
2.4
8.0
D
IEEE 1394
Quad
-
4
24
SCCA
PTFE
SCCB
SCCB
95%
110 ± 6 Ω
12.0
3.5
6.8
15.5
22.5
G
100 Ω STP
STP
4
8
26
SCCA
FEP
AM
SCCB
95%
USB 2.0
STP
1
4
26 & 22
SCCA
FEP
AM
SCCB
95%
90 ± 13 Ω
13.0
B
C
D
E
F
G
47
32
1500 VAC
53
38
1500 VAC
50.3
35.3
1500 VAC
1000 VAC
TABLE 3: CABLE JACKET OPTIONS
Jacket Code
F
Jacket Material
Typical Use
UL Rating
FAA Flammability
Temperature Range
Resistance to Solvents
Flexibility
Abrasion Resistance
Color
Smoke Index NES 711
Toxicity Index NES 713
Oxygen Index ASTM D-2863
Extruded FEP
Airframe, Avionics, Missile
94 V-0
FAR 23.1359
FAR 25.853(a)
FAR 25.869(a)(4)
Excellent
Good
Excellent
Translucent Blue
R
Low Smoke/ Zero Halogen Polyurethane
Dismounted Soldier,Shipboard, Armored Vehicle,
Railcar
94 V-0
FAR 25.853(a)
-30 to +105° C.
Excellent
Excellent
Excellent
Black
24
3.9
28%
Diameter
.210 (5.33)
.175 (4.45
.265 (6.73)
.190 (4.83)
Cable Code
A
B
C
D
E
F
G
Diameter
H
J
K
L
M
N
P
95%
Cable Code
A
B
C
D
E
F
G
Overall Cable Diameter
© 2006 Glenair, Inc.
CAGE Code 06324/0CA77
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
J-3
E-Mail: sales@glenair.com
Series 80 “Mighty Mouse”
ASAP Cordsets For Ethernet, IEEE 1394 and USB 2.0
TABLE 4: CABLE-TO-CONNECTOR INTERFACE (STRAIN RELIEF)
A
P
Strain Relief Code
B
H
B
C
D
E
F
G
H
J
K
L
M
N
P
© 2006 Glenair, Inc.
CAGE Code 06324/0CA77
Printed in U.S.A.
Material
Max. Operating Temperature
Hardness
Low temperature Brittle Point
Volume Resistivity
Dielectric Strength
Flammability (UL 94)
Smoke Index (NES 711)
Toxicity Index (NES 713)
Resistance to Ozone
Oil Resistance
Polar Solvents (alcohol)
Non-polar Solvents
Fuel Resistance
Immersion
Part Number
Polyamide Overmold
Polyamide
105° C.
75 Shore A
< -45°C.
>10
12
Ohms cm
>12
kV/mm
V0 Vertical Burn
<10
<7
Excellent
Good
Poor
Good
Good
1 meter MIL-STD-810 Method
512
(Not Sold Separately)
Aluminum Backshell
6061-T6 Aluminum
150°C.
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
IP67
390MS076
Heat-Shrink Boot
Polyolefin
105° C.
<-55°C.
>12 kV/mm
V0 Vertical Burn
9.0
1.9
Excellent
Good
Good
Good
Fair
1 meter MIL-STD-810 Method
512
809S060
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
J-4
E-Mail: sales@glenair.com
Series 80 “Mighty Mouse”
ASAP Cordsets For Ethernet, IEEE 1394 and USB 2.0
ASAP CORDSET DIMENSIONS
LENGTH
+ 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
A
B
Strain relief
Code P
Polyamide
Overmold
A MAX.
B MAX.
SHIELDED JACKETED
CABLE
POLYAMIDE
OVERMOLDED STRAIN
RELIEF
SERIES 800 RECEPTACLE
SHOWN
OPTIONAL
PROTECTIVE COVER
WITH POLYURETHANE
WIRE ROPE
C
D
E
F
SERIES 800 PLUG
SHOWN
LENGTH
+ 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
C MAX.
Strain relief
Code B
Metal Backshell
D MAX.
BACKSHELL
370MS076...N
WITH COMPRESSION
NUT
SERIES 800 PLUG
SHOWN
LENGTH
+ 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
SHIELDED JACKETED
CABLE
SERIES 800 RECEPTACLE
SHOWN
OPTIONAL
PROTECTIVE COVER
WITH POLYURETHANE
WIRE ROPE
G
H
J
E MAX.
SERIES 800 RECEPTACLE
SHOWN
Strain relief
Code H
Heatshrink Boot
F MAX.
SHIELDED JACKETED
CABLE
BOOT, HEAT-SHRINK
ZERO HALOGEN
OPTIONAL
PROTECTIVE COVER
WITH POLYURETHANE
WIRE ROPE
K
L
F Max.
In. mm.
.47
.47
.58
.47
.47
.47
.58
11.9
11.9
14.7
11.9
11.9
11.9
14.7
SERIES 800 PLUG
SHOWN
DIMENSIONS
Cable
Code
A
B
C
D
E
F
G
Number of
Connector
Pins
4
4
10
4
4
4
10
Type
2 Pair UTP 100 Ω
Quad 100 Ω
4 Pair UTP 100 Ω
Quad 110 Ω
USB 90 Ω
2 Pair STP 100 Ω
4 Pair STP 100 Ω
Nom.
Cable Dia.
In. mm.
.210
.175
.265
.190
5.33
4.45
6.75
4.83
A Max.
In. mm.
2.50
2.50
2.50
2.50
2.50
2.50
2.50
63.5
63.5
63.5
63.5
63.5
63.5
63.5
B Max.
In. mm.
.56
.56
.68
.56
.56
.56
.68
14.2
14.2
17.3
14.2
14.2
14.2
17.3
C Max.
In. mm.
2.10
2.10
2.10
2.10
2.10
2.10
2.10
53.3
53.3
53.3
53.3
53.3
53.3
53.3
D Max.
In. mm.
.53
.53
.60
.53
.60
.60
.60
13.5
13.5
15.2
13.5
15.2
15.2
15.2
E Max.
In. mm.
1.60
1.60
1.60
1.60
1.60
1.60
1.60
40.6
40.6
40.6
40.6
40.6
40.6
40.6
M
N
P
© 2006 Glenair, Inc.
CAGE Code 06324/0CA77
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
J-5
E-Mail: sales@glenair.com
