Series 80 “Mighty Mouse”
ASAP Cordsets For Ethernet, IEEE 1394 and USB 2.0
ASAP Cordsets For High Speed Serial Data
Upgrade commercial high speed
serial interconnects
to mil-spec
performance. Glenair’s ASAP “Mighty
Mouse” cordsets are available for
100BASE-T, Gigabit Ethernet, IEE
1394 and USB 2.0 applications.
These cordsets combine aerospace-
grade data cables with Series 80
“Mighty Mouse” harsh environment
connectors for maximum
performance and minimum size.
FEP jackets
meet FAA
flammability requirements. Or,
choose
low smoke / zero halogen
polyurethane jackets
for mass
transit or shipboard applications.
Three strain relief options –
Standard overmolded cables offer
excellent strain-relief and cable
sealing.Or, choose heatshrink boots
for smallest form factor. If repairability
and ruggedness are important, choose
machined aluminum EMI backshells.
A
B
C
D
E
100BASE-T Cordset
with 4 Pin Series 800 Connector
HOW TO ORDER CORDSETS
Step 1: Select the Connector Series
Table1 lists the five types of Series 80 connectors. For more information on
selecting a connector, please refer to the connector selection chart on the following
page. This section does not contain ordering information for series 802 “Aqua
Mouse” cordsets. Please contact Glenair for information on hazardous environment
high pressure cables for the 802 Series.
F
G
H
J
K
L
Step 2: Select the Cable
Table 2 contains specifications for standard data cables. The cable type also
determines the connector layout.
4 pin connectors are used for 4 wire cables,
and 10 pin connectors are used for 8 wire cables.
Step 3: Select a Cable Jacket
Table 3 shows available jacket options. Choose FEP flourocarbon jackets
for airframe and avionics applications, or choose low smoke/zero halogen
polyurethane jackets for soldier systems, vehicles, and transit systems.
Step 4: Select a Cable-To-Connector Interface
Table 3 provides three ways to attach the cable to the connector:
1. Polyamide boot, overmolded with flexible strain relief
2. Aluminum backshell, shielded, watertight and removable
3. Heat-shrink boot, low smoke/ zero halogen
Step 5: Select a Connector Configuration
Table 1 shows connector codes for specifying plug versus receptacle and pin
versus socket contacts. Add a plating code, keying option and length.
M
© 2006 Glenair, Inc.
CAGE Code 06324/0CA77
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
K-1
Rev. 05-APR-2007
E-Mail: sales@glenair.com
Series 80 “Mighty Mouse”
ASAP Cordsets For Ethernet, IEEE 1394 and USB 2.0
B
C
CONNECTOR
SELECTION
GUIDE
A
Series 800
Series 801
Series 803
Series 804
Series 805
Description
D
E
F
G
H
J
K
L
Proven
Performance
Applications
Notes
Original “Mighty
Mouse” with UNF
Threads
A general purpose
connector for
Ethernet switches,
tactical equipment
and instrumentation.
Double-Start ACME
More rugged
keys and threads
compared to Series
800. Faster mating,
slightly larger than
Series 800.
¼ Turn Bayonet
Quick-mating,
light duty, general
purpose. Not rated
for immersion. 50
milliohms shell-to-
shell resistance.
Push-Pull
Breakaway connector
for headsets and
tactical equipment.
Gold-plated spring
for long mating life
and superior EMI
shielding.
Triple-Start ACME
“Clicker” ratchet
mechanism and
ground spring for
military airframes
and avionics boxes.
Fast-mating, D38999
equivalent.
Number of
Contacts
3 to 37
Threaded Coupling with
4 ½ Turns to Full Mate
MIL-STD-810 Method
512
1 Meter for 1 Hour
Good
3 to 85
Threaded Coupling with
1 ½ Turns to Full Mate
MIL-STD-810 Method
512
1 Meter for 1 Hour
Good
3 to 85
Push-to-Mate, ¼ Turn
to Lock
3 to 85
Quick-Disconnect with
Canted Spring
MIL-STD-810 Method
512
1 Meter for 1 Hour
4 to 85
One Full Turn for Full
Mate
MIL-STD-810 Method
512
1 Meter for 1 Hour
Excellent
Coupling
Water
Immersion
Splashproof
EMI Shielding
Fair
Very Good
Vibration and
37 g's Random Vibration 37 g's Random Vibration 37 g's Random Vibration 37 g's Random Vibration 37 g's Random Vibration
Shock
300 g's Shock
300 g's Shock
300 g's Shock
300 g's Shock
300 g's Shock
Mating
Cycles
250 Cycles Aluminum
2000 Cycles SST
#12: 23 AMP, 500 VAC
#16: 13 AMP, 500 VAC
#23: 5 AMP, 500 VAC
2000 Cycles
2000 Cycles
2000 Cycles
2000 Cycles
Electrical
Performance
#12: 23 AMP, 500 VAC
#16: 13 AMP, 500 VAC
#23: 5 AMP, 500 VAC
#12: 23 AMP, 500 VAC
#16: 13 AMP, 500 VAC
#23: 5 AMP, 500 VAC
#12: 23 AMP, 500 VAC
#16: 13 AMP, 500 VAC
#23: 5 AMP, 500 VAC
#12: 23 AMP, 500 VAC
#16: 13 AMP, 500 VAC
#23: 5 AMP, 500 VAC
M
Commercial air
frame sensors; UAV
telemetry; Tactical
computers; field
radios;
Military air frame;
Dismounted soldier;
Tactical ground
weaponry; Avionic
(FLIR) system
Soldier system
radios; Autosport
diagnostics; Airborne
surveillance
Autosport; Military air
Helmet breakaway
frame; Joint Strike
connector; QDC
Fighter
battery; Missile
applications; Weapon
interconnect
© 2006 Glenair, Inc.
CAGE Code 06324/0CA77
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
K-2
Rev. 05-APR-2007
E-Mail: sales@glenair.com
Series 80 “Mighty Mouse”
ASAP Cordsets For Ethernet, IEEE 1394 and USB 2.0
TABLE 1: HOW TO ORDER SERIES 80 CORDSETS FOR HIGH SPEED DATA
Sample Part Number
A
M
Shell
Material /
Finish
801-024
Connector
Series
B
F
Cable
Jacket
P
Strain
Relief
A
Connector
End A
P1
C
Connector
End B
P2
P
Z
-72
Cable
Protective Shell Pol. OAL
Cover
Pos.
Length
B
C
D
E
F
G
H
J
K
L
800-035
Series 800
Cordset, UNF
Threaded
Coupling, Hex Nut
A
100BASE-T
Ethernet 4
Cond. UTP,
OAL Shield
4 Pin
Connector
F
FEP
Flourocarbon
Jacket,
Translucent
Blue
P
Polyamide
Overmold
A
Plug, with
Male Pin
Contacts
A
Plug, with
Male Pin
Contacts
M
Aluminum /
Electroless
Nickel
P
Metal
Protective
Covers
Included
B
Metal
Backshell
B
Plug, with
Female
Socket
Contacts
B
Plug, with
Female
Socket
Contacts
801-024
Series 801
Cordset, Double-
Start Threaded
Coupling
803-007
Series 803
Cordset, Push-
Pull With Bayonet
Lock Coupling
804-013
Series 804
Cordset, Quick-
Disconnect Push-
Pull
Low Smoke/
H
100BASE-T
Zero Halogen
Heat-Shrink
Ethernet Quad, Polyurethane
Boot, Low
OAL Shield, 4 Jacket, Black
Smoke/
C
C
Pin Connector
Zero
Receptacle,
Receptacle,
Halogen
with Male Pin with Male Pin
C
Contacts
Contacts
1000BASE-
T Gigabit
D
D
Ethernet 8
Receptacle, Receptacle,
Cond. UTP,
with Female with Female
OAL Shield, 10
Socket
Socket
Pin Connector
Contacts
Contacts
B
P
Aluminum /
N
Cadmium with No Covers For Series
Olive Drab
Supplied
800 and 803:
Chromate
NF
Polarizing
position
depends
on the
connector
series.
Overall
Length
In
Inches
12 Inch
Min.
N
Normal
ZN
Aluminum
/ Zinc-
Nickel with
Olive Drab
Chromate
X
Pos. X
Y
Pos. Y
Z
Pos. Z
ZNU
Aluminum /
Zinc-Nickel
with Black
Chromate
D
IEEE 1394
Hi-Speed Quad
110 Ohm, 4 Pin
Connector
For Series
801 and 805:
N
No
Connector
(Single-
Ended)
A
Normal
805-007
Series 805
Cordset, Tri-
Start Threaded
Coupling with
Ratchet and
Ground Spring
B
Pos. B
E
USB 2.0, Two
#22 Power,
One STP #26
Z1
Stainless
Steel /
Passivated
C
Pos. C
D
Pos. D
F
Two STP, 100
Ohm, OAL
Shield, 4 Pin
Connector
For Series
804:
Omit
for Single
Master Key
G
Four STP, 100
Ohm, OAL
Shield, 10 Pin
Connector
A
Normal
B
Pos. B
C
Pos. C
D
Pos. D
M
© 2006 Glenair, Inc.
CAGE Code 06324/0CA77
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
K-3
Rev. 05-APR-2007
E-Mail: sales@glenair.com
