804-015
Glenair’s ASAP Mighty Mouse
Overmolded Cordsets
offer
environmental protection and
excellent cold temperature flexibility.
These cables are 100% tested and
ready to use. Standard overmolded
cables feature low smoke zero
halogen polyurethane jackets.
Tired of set-up charges and factory
minimums?
Glenair’s Mighty Mouse ASAP
cordsets have no minimum order quantity
and no lot charges.
Abrasion-Resistant Polyurethane Jacket
provides cold temperature flexibility and
high strength. Low smoke/zero halogen
material meets requirements for low
toxicity.
90% Tinned Copper Braid
is terminated
directly to connector with stainless steel
BAND-IT®
strap.
Watertight Overmold
provides strain
relief and protection.
Overmolded Cordset
Series 804 Harsh Environment Shielded Cordsets
These overmolded cordsets withstand abrasion and chemical exposure. Low smoke zero halogen jacket reduces the amount of
toxic and corrosive gasses emitted during combustion. Cable construction features silver coated stranded conductors with TFE
insulation, tinned copper braid shield and extruded polyurethane jacket. Choose single-ended pigtails or double-ended "back-
to-back" versions. Braid shield is attached directly to connector with
BAND-IT®
straps. Semi-rigid polyamide overmold provides
strain relief and environmental sealing.
Series 801 cordsets are now available with size #20HD, #16 and #12 contacts. Ordering information is found on the following
pages.
G
HARSH ENVIRONMENT CORDSET SPECIFICATIONS
Cable Jacket Material
Cable Shield
Conductors
BAND-IT®
Shield Termination Band
Current Rating
Test Voltage (Dielectric Withstanding Voltage)
Insulation Resistance
Operating Temperature
Solvent Resistance, Polyamide Overmold
Shielding Effectiveness
Cable jacket Flammability and Toxicity
Thermoplastic Polyurethane, Black, Low-Smoke, Zero-Halogen
Tin-Coated Copper Braid, 90% Minimum Coverage
Silver Coated Stranded Wire, TFE Insulated, Per M22759/11
Stainless Steel
#23 5 Amps, #20HD 7.5 Amps, #16 13 Amps, #12 23 Amps
#23 500 VAC, #20HD 750 VAC, #16 and #12 1800 VAC Sea Level
200 megohms minimum
-30° C. to +105° C.
Excellent Resistance to Most Solvents, Fuels, and Oils; Poor Resistance to
Strong Acids and Bipolar Solvents (Alcohol)
50 dB minimum from 100MHz to 1000MHz.
Toxicity Index 3.9 per NES 713
Oxygen Index 28% per ASTM D-2863
Smoke Index 24 per NES 711
© 2010 Glenair, Inc.
www.glenair.com
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
E-Mail: sales@glenair.com
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
G-21
Rev. 01-JANUARY-2010
Series 804
Series 804 Push-Pull Mighty Mouse
Overmolded ASAP Cordset Ordering Information
Series 804 Push-Pull Mighty Mouse
Overmolded ASAP Cordset Ordering Information
804-015 and 804-022
A
B
C
E
F
G
G
804-022
804-015
Series
804-015
End A
Connector
-A
K
L
M
Series 804
SERIES 804 CORDSETS WITH SIZE #23 CONTACTS
-A
End B
Connector
A
B
C
D
C
Wire
Size
2
4
2
Sample Part Number
Shell Material /
Finish
Aluminum / Electroless
Nickel
M
7-10
Insert
Arr.
Protective Shell Key
Cover
Pos.
Length
Metal
Protective
Covers
Included
P
-72
Overmolded
Cordset,
Shielded, with
Low Smoke/
Zero Halogen
Polyurethane
Jacket, Size
#23 Contacts
Plug, with
Male Pin
Contacts
Plug, with
Female
Socket
Contacts
Receptacle,
with Male Pin
Contacts
Receptacle,
with Female
Socket
Contacts
Plug, with Male Pin #22 AWG
Contacts
Plug, with Female
Socket Contacts
Receptacle, with
Male Pin Contacts
Receptacle, with
Female Socket
Contacts
No Connector
(Single-Ended)
M
-B
#24 AWG Aluminum / Cadmium with
Olive Drab Chromate
Aluminum / Zinc-Nickel
with Black Chromate
Aluminum / Nickel-PTFE
Stainless Steel /
Passivated
NF
ZNU
MT
Z1
-C
5-3
6-4
6-6
6-7
7-10
8-13
9-19
10-26
12-37
14-55
P
for Single
Master
Key
Omit
Overall
Length
In
Inches
12 Inch
Min
.
No Covers
Supplied
N
Pos. A
(Normal)
Pos. B
Pos. C
Pos. D
A
B
C
D
-D
N
SERIES 804 CORDSETS WITH SIZE #20HD CONTACTS
J
Series
804-022
End A
Connector
-A
-A
End B
Connector
A
B
C
D
C
Wire
Size
0
2
0
Sample Part Number
Shell Material /
Finish
Aluminum / Electroless
Nickel
M
8-28
Insert
Arr.
Protective Shell Key
Cover
Pos.
Length
Metal
Protective
Covers
Included
P
-72
Overmolded
Cordset,
Shielded, with
Low Smoke/
Zero Halogen
Polyurethane
Jacket,
Size #20HD
Contacts
Plug, with
Male Pin
Contacts
Plug, with
Female
Socket
Contacts
Receptacle,
with Male Pin
Contacts
Receptacle,
with Female
Socket
Contacts
Plug, with Male Pin #20 AWG
Contacts
Plug, with Female
Socket Contacts
Receptacle, with
Male Pin Contacts
Receptacle, with
Female Socket
Contacts
No Connector
(Single-Ended)
M
-B
#22 AWG Aluminum / Cadmium with
Olive Drab Chromate
Aluminum / Zinc-Nickel
with Black Chromate
Aluminum / Nickel-PTFE
Stainless Steel /
Passivated
NF
ZNU
MT
Z1
6-23
7-25
8-28
9-210
12-220
14-235
P
for Single
Master
Key
Omit
Overall
Length
In
Inches
12 Inch
Min
.
-C
No Covers
Supplied
N
Pos. A
(Normal)
Pos. B
Pos. C
Pos. D
A
B
C
D
-D
N
© 2010 Glenair, Inc.
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
Rev. 01-JANUARY-2010
G-22
E-Mail: sales@glenair.com
804-018 and 804-019
SERIES 804 CORDSETS WITH SIZE #16 CONTACTS
804-018
Series
804-018
End A
Connector
-A
-A
End B
Connector
A
B
C
D
C
Wire
Size
6
8
6
Sample Part Number
Shell Material /
Finish
Aluminum / Electroless
Nickel
M
Insert
Arr.
6-1
8-2
9-4
10-5
12-7
14-12
9-4
Protective Shell Key
Cover
Pos.
Length
Metal
Protective
Covers
Included
P
-72
Overmolded
Cordset,
Shielded, with
Low Smoke/
Zero Halogen
Polyurethane
Jacket, Size
#16 Contacts
Plug, with
Male Pin
Contacts
Plug, with
Female
Socket
Contacts
Receptacle,
with Male Pin
Contacts
Receptacle,
with Female
Socket
Contacts
Plug, with Male Pin #16 AWG
Contacts
Plug, with Female
Socket Contacts
Receptacle, with
Male Pin Contacts
Receptacle, with
Female Socket
Contacts
No Connector
(Single-Ended)
M
P
-B
#18 AWG Aluminum / Cadmium with
Olive Drab Chromate
Aluminum / Zinc-Nickel
with Black Chromate
Aluminum / Nickel-PTFE
Stainless Steel /
Passivated
NF
for Single
Master
Key
Omit
Overall
Length
In
Inches
12 Inch
Min
.
ZNU
MT
Z1
-C
No Covers
Supplied
N
Pos. A
(Normal)
Pos. B
Pos. C
Pos. D
A
B
C
D
-D
N
SERIES 804 CORDSETS WITH SIZE #12 CONTACTS
804-019
Series
804-019
End A
Connector
Plug, with
Male Pin
Contacts
Plug, with
Female
Socket
Contacts
Receptacle,
with Male Pin
Contacts
Receptacle,
with Female
Socket
Contacts
-A
-A
End B
Connector
A
B
C
D
C
Wire
Size
2
4
2
Sample Part Number
Shell Material /
Finish
Aluminum / Electroless
Nickel
G
N
-72
M
10-2
Insert
Arr.
7-1
10-2
12-2
12-3
14-5
Protective Shell Key
Cover
Pos.
Length
Metal
Protective
Covers
Included
Overmolded
Cordset,
Shielded, with
Low Smoke/
Zero Halogen
Polyurethane
Jacket, Size
#12 Contacts
Plug, with Male Pin #12 AWG
Contacts
Plug, with Female
Socket Contacts
Receptacle, with
Male Pin Contacts
Receptacle, with
Female Socket
Contacts
No Connector
(Single-Ended)
M
P
-B
#14 AWG Aluminum / Cadmium with
Olive Drab Chromate
Aluminum / Zinc-Nickel
with Black Chromate
Aluminum / Nickel-PTFE
Stainless Steel /
Passivated
NF
for Single
Master
Key
Omit
Overall
Length
In
Inches
12 Inch
Min
.
ZNU
MT
Z1
-C
No Covers
Supplied
N
Pos. A
(Normal)
Pos. B
Pos. C
Pos. D
A
B
C
D
-D
N
© 2010 Glenair, Inc.
www.glenair.com
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
E-Mail: sales@glenair.com
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
G-23
Rev. 01-JANUARY-2010
Series 804
Series 804 Push-Pull Mighty Mouse
Overmolded ASAP Cordset Ordering Information
Series 804 Push-Pull Mighty Mouse
Overmolded ASAP Cordset Dimensions
804-015, 804-018, 804-019
A
A MAX.
B
C
E
F
C MAX.
LENGTH + 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
B
MAX.
SHIELDED JACKETED
CABLE
POLYAMIDE
OVERMOLDED STRAIN
RELIEF
SERIES 804
RECEPTACLE
G
G
J
K
L
E
MAX.
M
© 2010 Glenair, Inc.
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
Printed in U.S.A.
Series 804
D
MAX.
LENGTH
+ 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
OPTIONAL
PROTECTIVE COVER
WITH POLYURETHANE
WIRE ROPE
RIGHT ANGLE CORDSETS
MASTER
KEY
LOCATED 180°
FROM CABLE EXIT
How To Order Right Angle Cordsets
Insert the letter “R” after the End A or End B
Connector letter designator.
Example
Straight cable 804-015-AA4M6-4PN-48
Right Angle
804-015-ARAR4M6-4PN-48
DIMENSIONS
Shell
Size
5
6
7
8
9
10
12
14
A Max.
In.
mm.
2.3
2.3
2.4
2.5
2.7
2.7
3.1
3.4
55.9
55.9
55.9
58.4
66.0
66.0
73.7
81.3
B Max.
In.
mm.
0.6
0.6
0.7
0.8
0.9
0.9
1.1
1.3
15.2
15.2
17.8
19.0
21.6
21.6
27.9
33.0
C Max.
In.
mm.
1.5
1.5
1.5
1.6
1.9
1.9
2.2
2.5
38.1
38.1
38.1
40.6
48.3
48.3
55.9
63.5
D Max.
In.
mm.
0.6
0.6
0.7
0.8
0.9
0.9
1.1
1.3
15.2
15.2
17.8
19.1
21.6
21.6
27.9
33.0
E Max.
In.
mm.
2.0
2.0
2.2
2.3
2.6
2.6
3.0
3.5
48.3
48.3
53.3
55.9
61.0
61.0
73.7
83.8
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
Rev. 01-JANUARY-2010
G-24
E-Mail: sales@glenair.com
