8525 Series
Applications
For all general purposes in civil aero-
nautical applications
Description
• Light weight version of MIL-C 26482 Series II
• Intermateable and interchangeable with
MIL-C 26482 Series I and II
• Environmental stainless steel version on
request
• RFI shielding plug
• Gold plating crimp contacts # 20, # 16, # 12
• Minicoax contacts # 16
• Hermetic version available
Standards
NFC 93422 - HE 302
NFL 54130 - NAS 1599
GAM T1 list
LN 29504
Characteristics
Mechanical
• Endurance :
- plug type 16 : 500 operations
- plug type 36 : 250 operations
• Shock : as per NFC 93422 - HE 302
• Vibrations :
from 10 to 2000 Hz - acceleration : 20 G
• Contact retention in insert :
- size 20 : 90 N size 16 : 115 N
- size 12 : 136 N
• Contact resistance :
size 20
size 16
size 12
environmental class
≤
1
mΩ
≤
0.55 mΩ
≤
0.35 mΩ
hermetic class
≤
7 mΩ
≤
3.8 mΩ
≤
2.4 mΩ
Climatic
• Operating temperatures :
-55°C to +200°C (class R and N)
-55°C to +175°C (class G)
• Damp heat :
56 days
• Salt spray :
48 hours
• Leakage :
environmental version
- low pressure immersion : 33 mbar
hermetic version
- differential pressure of 1 bar air/helium,
leakage is
≤
2,8 mm
3
/ hr
• Insulation resistance :
≥
5000 MΩ at 500 Vdc
• Dielectric withstanding voltage 2 classes :
services I and II
Service
at ground
at 21000 m
I
1500 Vrms
375 Vrms
II
2300 Vrms
550 Vrms
Electrical
• Max current rating per contact :
size 20
size 16
size 12
environmental class
7,5 A
13 A
23 A
hermetic class
5A
10 A
17 A
• Shell continuity with plug type 36 :
- environmental receptacle
≤
5 mΩ
- hermetic receptacle
≤
50 mΩ
• Resistance to fluids :
- fuel : Air 3405
- hydraulic fluid : Oronite M2V
- lubricant : Air 3517
Ordering information
sealed connectors aluminum version
basic series
shell type
10
17
16
36
-
-
-
-
square flange receptacle
jam nut receptacle
plug
RFI shielded plug
8525 - 10
R
18 B 32
P
N
H
•••
plating
R
- black anodized (non conductive plating)
N
- nickel (conductive plating)
G
- yellow cadmium (conductive plating)
- see table p 45
P
- male contact
S
- female contact
N
- normal
W, X, Y, Z
- see table p 46
H
- 3 rear teeth at 120 degrees
K
- rear teeth over 360 degrees
- connector supplied without backshell, without specification
L
- connector supplied without contact
008
- connector supplied with special contacts # 20 for 0.38 to 0.93 mm
2
cable or # 16 for 0.93 to 1.91 mm
2
cable
068
- mixed contact layouts (# 20 and # 16)
connector supplied with special contacts # 20 for 0.38 to 0.93 mm
2
cable, and standard contacts # 16
009
- receptacle 10 or 17 with straight spills contacts size 20 - Ø 0.60 mm - size 16 - Ø 1.00 mm - length max 7.30 mm
connector supplied with backshells
001
- backnut
007
- backshell for heatshrink sleeving
002
- straight cable clamp
057
- backnut for heatshrink sleeving
003
- elbow cable clamp
012
- straight cable clamp*
011
- backnut*
017
- backshell for heatshrink sleeving*
013
- elbow cable clamp*
018
- backshell for solder shield termination*
contact layout
contact type
orientation
obligatory suffix
specification
*Connector supplied with special contacts (large barrel)
42
8525 Series
Hermetic connectors
basic series
shell type
I
- solder fixing receptacle
02
- square flange receptacle
07
- jam nut receptacle
8525 -
I
H
18 B 32
P
N
H
•••
hermetic version
contact layout
contact type
orientation
H
- stainless steel
- see table p 45
P
- male contact only
N
- normal
W, X, Y, Z
- see table p 46
obligatory suffix
specification
002
- large flange 02 H version
Backshells aluminum version
basic series
backshell type
01
02
03
17
57
18
-
-
-
-
-
-
-
-
-
-
backnut
straight cable clamp
elbow cable clamp
backshell for heatshrink sleeving
backnut for heatshrink sleeving
backshell for solder shield termination
black anodized
black anodized with blue anodized backshell nut
nickel
yellow cadmium
852 -
01
A
18
plating
A
R
N
J
shell size
08-10-12-14-16-18-20-22-24
Backshells stainless steel version
basic series
backshell type
01
- backnut
02
- straight cable clamp
8527 -
01 14
•
shell size
specification
08-10-12-14-16-18-20-22-24
A
- obligatory suffix for backshell type 02 only
43
8525 Series
Cross reference list
ALUMINIUM VERSION /
DESIGNATION
square flange receptacle
FCI SOURIAU
8525-10 R
qqqqq
P
S
8525-10 N
qqqqq
P
S
8525-10 R
qqqqq
P
S
8525-10 N
qqqqq
P
S
8525-10 R
qqqqq
P
S
8525-10 N
qqqqq
P
S
P
qqqqq
8525-17 R
S
P
qqqqq
8525-17 N
S
8525-17 R
qqqqq
P
S
8525-17 N
qqqqq
P
S
8525-17 R
qqqqq
P
S
8525-17 N
qqqqq
P
S
8525-16 R
qqqqq
P
S
8525-16 N
qqqqq
P
S
8525-16 R
qqqqq
P
S
8525-16 N
qqqqq
P
S
8525-16 R
qqqqq
P
S
8525-16 N
qqqqq
P
S
8525-36 N
qqqqq
P
S
8525-36 N
qqqqq
P
S
8525-36 N
qqqqq
P
S
8525-10 K
qqqqq
P
S
8525-10 K
qqqqq
P
S
P
qqqqq
8525-17 K
S
P
qqqqq
8525-17 K
S
8525-36 K
qqqqq
P
S
8525-36 K
qqqqq
P
S
8525-02 H
qqqqq
P
8525-07 H
qqqqq
P
8525- 1 H
qqqqq
P
852-01 R
852-01 A
qq
852-02 R
qq
852-02 A
qq
852-03 R
qq
852-03 A
qq
852-17 R
qq
852-17 A
qq
852-18 R
qq
852-18 A
qq
852-04 R
qq
852-04 A
qq
8522-2349 A
8526-1349
8526-1350
8526-1348
8522-6179 A
8520-292
8526-1346
8526-1347
8526-1344
8522-6180 A
8522-875
8522-876
8522-877
8522-878
8522-1-001
8522-1-002
8522-2-001
8522-2-002
852 -
qq
-R
qq
852 -
qq
-R
qq
qq
ASN-E
NSA
E NSA 938001 R
qqqqq
P
S
E
F NSA 938001 R
qqqqq
P
C
S
F
NFC 93422 - HE 302
ABS
H008* ASN-E 0053 R
qqqqq
P
S
H008* ASN-E 0053 N
qqqqq
P
S
HL
ASN-E 0053 R
qqqqq
P
S
HL
ASN-E 0053 N
qqqqq
P
S
H
qqq
H
qqq
H008*
H008*
HL
HL
H
qqq
H
qqq
H008*
H008*
HL
HL
H
qqq
H
qqq
H008*
HL
H
qqq
HE 302-0R
qq
-
qq
HE 302-0R
qq
-
qq
ASN-E 0054 R
qqqqq
P
S
P
qqqqq
ASN-E 0054 N
S
ASN-E 0054 R
qqqqq
P
S
ASN-E 0054 N
qqqqq
P
S
E NSA 938002 R
qqqqq
P
S
E
F NSA 938002 R
qqqqq
P
C
S
F
HE 302-7R
qq
-
qq
HE 302-7R
qq
-
qq
ASN-E 0052 R
qqqqq
P
E NSA 938000 R
qqqqq
P
S
S
ASN-E 0052 R
qqqqq
P
F NSA 938000 R
qqqqq
P
C
S
S
HE 302-6R
qq
-
qq
HE 302-6R
qq
-
qq
ASN-E 0052 N
qqqqq
P
E
S
ASN-E 0052 N
qqqqq
P
F
S
ASN-E
NSA
P
S
P
S
1F
6F
jam nut receptacle
P
S
P
S
1F
6F
plug
P
S
P
S
1F
6F
RFI shielded plug
HE 302-8R
qq
-
qq
P
S
6F
ABS
ABS 0595 S
qqqqq
P
S
ABS 0595 S
qqqqq
P
S
P
qqqqq
ABS 0594 S
S
P
qqqqq
ABS 0594 S
S
ABS 0592 S
qqqqq
P
S
ABS 0592 S
qqqqq
P
S
E
F
E
F
E
F
STAINLESS STEEL VERSION
square flange receptacle
jam nut receptacle
RFI shielded plug
square flange hermetic recep.
jam nut hermetic receptacle
solder mounting hermetic receptacle
backnut
straight cable clamp
elbow cable clamp
backshell for heatshrink sleeving
backshell for solder shield termination
thread protective nut
male contacts
FCI SOURIAU
H008*
HL
H008*
HL
H008*
HL
H
H
H
NFC 93422 - HE 302
HE 302-2H
qqqqq
P 0F
HE 302-7H
qqqqq
P 0F
HE 302-1H
qqqqq
P 0F
ACCESSORIES
ASN-E 0046-01
qq
B
NSA 938 150 02
qq
ASN-E 0046-01
qq
N
ASN-E 0047-01
qq
B
NSA 938 150 03
qq
ASN-E 0047-01
qq
N
ASN-E 0047-02
qq
B
NSA 938 150 01
qq
ASN-E 0047-02
qq
N
HE 302-01R
qqq
B1
HE 302-01G
qqq
B6
HE 302-02R
qqq
B1
HE 302-02G
qqq
B6
HE 302-03R
qqq
B1
HE 302-03G
qqq
B6
HE 302-04R
qqq
B1
HE 302-04G
qqq
B6
HE 302-05R
qqq
B1
HE 302-05G
qqq
B6
ASN-E 0046-02
qq
B
ASN-E 0046-02
qq
N
NSA 938 003
qq
NSA 938 151 PA 2000
NSA 938 151 PA 1600
NSA 938 151 PA 1200
NSA 938 151 PA 1601
NSA 938 152 SA 2000
NSA 938 152 SA 1600
NSA 938 152 SA 1200
NSA 938 152 SA 1601
NSA 938 152 PB 2000
NSA 938 152 PC 2000
NSA 938 152 SB 2000
NSA 938 152 SC 2000
NSA 938 171 PL 1600
NSA 938 172 SL 1600
NSA 938 005
qq
NSA 938 007
qq
HE 302-B00
qqq
AF
HE 302-B16
qqq
AF
female contacts
male thermocouple contacts
female thermocouple contacts
female mini coax. contacts
male mini coax. contacts
cap for receptacle
cap for plug
* 008 : for # 20 contact layouts - 068 : for mixed contact # 20 and # 16 - nothing : for # 16 or # 12 contact layouts
44
8525 Series
Contact layouts
viewed from front face of male insulator
8
10
12
14
14 B 19*
16
16 B 26*
shells
18
18 B 32*
20
20 B 41*
22
22 B 55*
24
24 B 61*
8 B 3A* 10 B 6* 12 B 10*
3 # 20 6 # 20
10 # 20
19 # 20
14 B 15*
26 # 20
16 B 8*
32 # 20
18 B 11
41 # 20
20 B 39 *
55 # 20
22 B 41*
61 # 20
24 B 31
8 B 33* SN 0394 12 B 3*
3 # 20 1 coax
3 # 16
14 # 20
1 # 16
14 B 12*
8 # 16
16 B 21
11 # 16
18 B 8*
37 # 20
2 # 16
20 B 16*
27 # 20
14 # 16
22 B 21*
31 # 16
24 B 19
8 # 20
4 # 16
14 B 5*
16 # 20
5 # 16
8 # 12
SN 0468
16 # 16
20 B 34
21 # 16
22 B 12
19 # 12
SN 1229
5 # 16
14 B 4*
2 # 12
2 # 20
26 # 20
8 # 16
12 # 12
52 Ø 1
2 coax # 12
SN 0797
* hermetic receptacle available
Specials (SHTP)
4 # 12
58
∅
1
1 coax 50
Ω
45
8525 Series
Polarization
viewed from front face
of male insulator
(insulator rotated inside metal body)
shell
size
08
10
12
layouts
8
8
10
12
12
14
14
14
14
14
16
16
16
18
18
18
20
20
20
20
22
22
22
22
24
24
24
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
3A
33
6
10
3
19
15
12
5
4
26
8
21
32
11
8
41
39
16
34
55
41
21
12
61
31
19
service I service II number of contacts
1500 Vrms 2300 Vrms size 20 size 16 size 12
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
61
31
19
26
55
27
41
37
16
32
26
8
5
11
8
2
16
8
14
21
12
19
14
8
3
3
6
10
3
1
4
5
4
N
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
angles in degrees
W
X
Y
60
90
90
60
140
30
17
43
40
45
60
54
-
85
62
180
45
63
238
-
30
39
16
-
90
90
30
210
-
-
155
220
165
110
90
92
-
-
152
-
138
119
-
126
144
318
-
142
135
135
-
180
225
165
-
-
-
270
180
315
155
-
184
-
275
180
-
222
241
-
225
252
333
-
226
264
175
-
270
255
315
Z
-
-
-
295
-
-
234
-
273
-
338
331
-
265
340
-
-
333
347
-
314
-
349
-
324
-
-
14
16
18
20
22
24
Contacts
contact size
# 20 standard
# 20 special
# 16 standard
# 16 special
# 12 standard
# 12 special
Technical characteristics
diameter
retention force
current rating
contact resistance
1 mm
90 N
7,5 A
≤
1 mΩ
1 mm
90 N
7,5 A
≤
1 mΩ
1,6 mm
115 N
13 A
≤
0,55 mΩ
1,6 mm
115 N
13 A
≤
0,55 mΩ
2,4 mm
136 N
23 A
≤
0,35 mΩ
2,4 mm
136 N
23 A
≤
0,35 mΩ
Admissible wires
external Ø over insulator
admissible section
wire gauge
reducing sleeve for wire of
0,98 to 2,11 mm
0,21 to 0,60 mm
2
24 to 20
0,09 to 0,21 mm
2
0,98 to 2,11 mm
0,38 to 0,93 mm
2
22 to 18
-
1,34 to 2,62 mm
0,60 to 1,34 mm
2
20 to 16
-
1,34 to 2,62 mm
0,60 to 1,91 mm
2
18 to 14
-
2,45 to 4,01 mm
1,91 to 3,18 mm
2
14 to 12
-
0,98 to 2,11 mm
0,38 to 0,93 mm
2
22 to 18
-
Part numbers
male contact
female contact
colour code
male contact
thermocouple - chromel
colour code
thermocouple - alumel
colour code
female contact
thermocouple - chromel
colour code
thermocouple - alumel
colour code
reducing sleeve
8526-1348
8526-1344
red-red
8522-875
yellow
8522-876
black (1 dot)
8522-877
yellow
8522-878
black
8522-2142
8522-2349 A
8520-292
red-violet
8522-3761
yellow
8522-3760
black (2 dots)
8522-3770
yellow
8522-3771
black (2 dots)
-
8526-1349
8526-1346
blue-blue
8522-881
yellow
8522-882
black (1 dot)
8522-883
yellow
8522-884
black (1 dot)
-
8522-6179 A
8522-6180 A
blue-orange
-
-
-
-
-
-
-
-
-
8526-1350
8526-1347
yellow-yellow
8522-887
yellow
8522-888
black (1 dot)
8522-889
yellow
8522-890
black (1 dot)
-
8526-5041
8526-5591 A
violet-yellow
-
-
-
-
-
-
-
-
-
Minicoax contacts
minicoax installed instead of size 16 contacts
male contacts
female contacts
8522-2-001
8522-1-001
RG 316 U KX 22 A
RG 174 U KX 3 A
RG 188 A/U
RG 179 B/U
8522-2-002
8522-1-002
cables accepted
-
RG 178 B/U KX 21 A
RG 196 A/U
46
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