Stewart Connector
Product Specification
PR022-01
Revision C0 3/2/2016
Modular Products
Stewart Connector
11118 Susquehanna Trail South
Glen Rock, Pa. 17327-9199
Ph: (717) 235-7512 Fax: (717) 235-4675
http://www.stewartconnector.com
Product Specification PR022-01
Date: 3-2-16
Revision: C0
Page 1 of 14
Stewart Connector
1.0
Objective
This document establishes the performance requirements and outlines qualification tests for shielded and
unshielded modular connectors produced by Stewart Connector. These products are intended to be
soldered onto a printed circuit board or terminated onto a cable and mated to a compatible Stewart
Connector modular product.
Scope
This specification is applicable to shielded and unshielded modular products.
General
This document is comprised of the following sections (specifications subject to change without notice):
Paragraph
1.0
2.0
3.0
Table 1
4.0
Table 2
5.0
6.0
Table 3
Figure 1
7.0
Table 4
8.0
9.0
Table 5
Figure 2
Figure 3
Figure 4
Table 6
Table 7
Table 8
10.0
Table 9
Table 10
Table 11
Figure 5
Table 12
Table 13
Table 14
Table 15
11.0
Table 16
Table 17
Table 18
2.0
3.0
Title
Objective
Scope
General
Qualification Test Matrix
Applicable Documents
IEC Modular Plug and Jack Standards
General Requirements
Soldering Process Requirements
Wave Solder
IR Reflow Profile
Quality Assurance Provisions
Inspection Conditions
Requalification of Products
Electrical Requirements
LLCR
Bulk Contact Interface LLCR Measurement
Bulk Shield Interface LLCR Measurement
LLCR Measurement Configuration
Insulation Resistance
DWV (Adjacent Contacts)
DWV (Contacts to Shield)
Mechanical Requirements
Mechanical Durability
Gauging – Go Gauges
Mating / Unmating Force
Discontinuity Configuration
Mechanical Shock
Sinusoidal Vibration
Random Vibration
Rotational Test
Environmental Conditions
Temperature Life
Thermal Shock
Temperature / Humidity
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Table 1
Qualification Testing Matrix
Page 2 of 14
Product Specification PR022-01
Date: 3-2-16
Revision: C0
Stewart Connector
Qualification
Testing Matrix
Test
Examination of Product
Low Level Contact Resistance
Temperature Rise vs. Current
Durability
Gaging
PCB Insertion Force
Mating / Unmating Force
Discontinuity
Latch Strength
Mechanical Shock
Vibration (Sinusoidal)
Vibration (Random)
Temperature Life
Thermal Shock
Temperature/Humidity
Insulation Resistance
D. W. V. (Adj. Contacts)
(2)
D. W. V. (Contacts-Shield)
(1,2)
RJ-11 Insertion
(4)
Rotational Test
1
Para.
5.5
9.1
9.2
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
11.1
11.2
11.3
9.3
9.4
9.5
10.10
10.11
Note:
1,5
2,4
3
2
1,5
2,4
3
3
1,7
Test Groups
4
5
6
Testing Sequence (3)
1,7
1,5
1,6
2,6
2,4
2,4
7
1,8
2,4
8
(4)
1,5
2,4
9
1,3
2
3
4
5
6
5
3
4
3
3
5
3
5
6
7
3
2
1
2
3
4
Only Applies to Shielded Product
DWV stands for Dielectric Withstand Voltage
Numbers indicate sequence in which tests are performed.
Test Group 8 Applies to RJ-45 style jacks only
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Page 3 of 14
Product Specification PR022-01
Date: 3-2-16
Revision: C0
Stewart Connector
4.0
Applicable Documents
4.1
Stewart Connector Specifications:
4.1.1 Product Drawings
4.1.2 Customer Drawings
4.1.3 Test Specifications
Other Standards and Specifications (Applicable in Part):
4.2.1 UL94V-0 Flammability
4.2.2 EIA-364
4.2.3 EIA/TIA-568
4.2.4 EIA/TIA-570
4.2.5 IEC 60603-7
4.2.6 TIA 1096
4.2.7 IEEE 802.3
Table 2
IEC Modular Plug and Jack Standards
Category
Type
Standard
Base
UTP
IEC 60603-7
Specification
ScTP
IEC 60603-7-1
Category 5e
UTP
IEC 60603-7-2
Category 5e
ScTP
IEC 60603-7-3
Category 6
UTP
IEC 60603-7-4
Category 6
ScTP
IEC 60603-7-5
UTP – Unshielded Twisted Pair
ScTP – Screened Twisted Pair
Additional specifications and standards may be referenced as applicable. The latest revisions of
the above specifications available at the date of issue of this specification are used unless
otherwise indicated.
4.2
Modular Connectors
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Page 4 of 14
Product Specification PR022-01
Date: 3-2-16
Revision: C0
Stewart Connector
5.0
General Requirements
5.1
Qualification:
Connectors furnished under this specification shall be capable of meeting the qualification test
requirements specified herein.
Material:
5.2.1
5.2.2
5.2.3
5.3
Finish:
5.3.1
5.3.2
5.3.3
5.3.4
5.4
Contacts: Gold Selectively Plated
Contacts: Nickel Plated All Over
Reference Customer Drawing for Contact Solder Tails
Shield: Tin or Nickel Plated All Over
Plastic Housings: UL94V-0
Contacts: Copper Alloy
Shield: Copper Alloy
5.2
Design and Construction:
Connectors shall be of the design, construction and physical dimensions as specified on the
applicable product drawing and TIA 1096. In case of conflict between this specification and
product drawings, the drawings shall take precedence. 50
inch
(1.27
m)
gold plated
connectors compliant with TIA 1096 specifications.
Examination of Product:
Connectors shall meet all specified dimensions of product drawings and internal workmanship
standards. There shall be no evidence of cracking, chipping, contamination or loose parts when
inspected, without magnification, to the unaided eye.
Operating and Storage Temperature Range: -40°C to 85°C
Ratings:
5.7.1 Current:
5.7.2 Voltage:
5.5
5.6
5.7
1.5 amperes maximum at 25C
150 VAC maximum
5.8
Minimum Number of Mating/Unmating Operations:
5.8.1 Performance Level 1: 750 Cycles
5.8.2 Performance Level 2: 2500 Cycles
Minimum Number of Cable Re-Terminations:
5.9.1 Refer to application drawings
5.9
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Page 5 of 14
Product Specification PR022-01
Date: 3-2-16
Revision: C0
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