Gemini Series
Toggle Switches, A Series, Part Number Matrix
"A" SERIES DESIGN FEATURES
• Toggle – Machined brass, heavy nickel plated.
• Bushing & Frame – Rigid one-piece die cast, copper flashed, heavy
nickel plated.
• Fixed Contact – Welded construction.
• Terminal Seal – Epoxy sealing of terminals is standard.
TYPICAL PERFORMANCE CHARACTERISTICS:
Contact Rating ........................Silver: 2 A @ 250 VAC or 5 A @ 125 VAC
Silver: 2 A @ 30 VDC
Gold: 0.4 VA @ 20 VAC/DC max.
Insulation Resistance ..............1,000 Megohms min. @ 500 VDC.
Dielectric Strength ..................1,000 Volts RMS @ sea level initial
Electrical Life ..........................Up to 30,000 Cycles
MATERIAL SPECIFICATIONS:
Contacts ..................................Gold/gold flash
Silver/tin lead
Case Material ..........................Thermoset
Terminal Seal ..........................Epoxy
ENVIRONMENTAL SPECIFICATIONS
Operating Temperature............-4°F to + 185°F (-20°C to + 85°C)
Storage Temperature................-49°F to + 212°F (-45°C to + 100°C)
Note: Hardware included with switch
.250
(6.35)
Dia.
.033
(.838)
.022
(.559)
Without Locking Ring
.250
(6.35)
Dia.
Keyway
ALCO
C
Gemini Series
DESIGN
.030
(.762)
TYP.
25°
3
2
1
.185
(4.70)
Typ.
.190
(4.83)
.030
(.762)
6
TYP.
5
4
.185
(4.70)
Typ.
.080
(.2.03)
Typ.
.500
(12.70)
.270
(6.86)
.358
(9.09)
.234
(5.94)
Without Locking Ring
.250
.094
(6.35)
(2.39)
Dia.
Keyway
25
.500
(12.70)
.060
(1.52)
ALCO
.040
(1.02)
3
2
1
.080
(.2.03)
Typ.
.240
(6.10)
With Standard
Locking Ring
.450
(6.10)
.358
(9.09)
PART NUMBERING
Model
Function
Toggle
Bushing
Terminal
Z
A
Contact
K, K1:
Cap Color
(Nickel Standard)
Option
A1
Single Pole
A2
Double Pole
01
03
05
07
08
On-On
On-Off-On
(On)-Off-(On)
On-Off-(On)
On-(On)
S
K
K1
M
P3
P4
T
Bat. Long
Locking
Locking
Bat. Short
Flatted
(with Y only)
Flatted
(with Y only)
Large Toggle
& Bushing
(15/32)
Large Toggle
& Bushing
(15/32)
Wire Lug
Right Angle
Q
Silver
AV2
Vertical Right
Angle
C
Printed Circuit
V30
W
Z3
V40
B
Gold
G
Gold over
Silver
0
Black
2
Red
Vertical
V90
Support
Wire Wrap
Quick Connect
U.L.(Q or G
contact only)
Note: For surface mount termination,
use the “TST” series, Page C7
double pole
case only
11
13
15
Y
On-On-On
On-On-(On)
(On)-On-(On)
T1
1/4-40 threaded,
.35” long, slotted
Y9
unthreaded, .35” long
1/4-40 threaded, .37” long,
CW
actuator & bushing flange
environmental seals S & M
Toggles only
D
1/4-40 threaded,
.28” long, slotted
D9
Unthreaded, .28” long
H
1/4-40 threaded,
flanged, .30” long
See page C23 for SP3T wiring diagram.
T2P
Large Flatted
Toggle and
Bushing
(15/32)
Other Options
N
Black finish toggle, bushing and
hardware. Add “N” to end of
part number, but before
U.L. option.
O
Internal O-ring environmental
actuator seal. Add letter after
toggle option: S & M.
Add letter after toggle
S & M.
P
Anti-Push-In/Anti rotate.
C22
Catalog 1308390
Issued 9-04
www.tycoelectronics.com
Dimensions are in inches
and millimeters unless otherwise
specified. Values in parentheses
or brackets are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Gemini Series
Toggle Switches, A Series, Options
FUNCTIONS
The following functions available in SP or DP.
01
03
05
07
08
2 Positions
3 Positions
3 Positions
3 Positions
2 Positions
None indicates no mechanical position
Off indicates a mechanical position with no electrical connection.
(On) indicates momentary action.
On
On
(On)
(On)
(On)
None
Off
Off
Off
None
—
—
—
On
On
On
2—3
4—5
On
On
(On)
On
On
2—3
2—3
5—6
On
On
(On)
2—3
5—6
Gemini Series
C
SPDT, connect terminals:
DPDT, connect terminals:
11
13
15
1—2
1—2
4—5
On
(On)
(On)
Connect terminals:
1—2
4—5
3 Positions
3 Positions
3 Positions
Functions available in DP case only
*
SP3T functions achieved with external jumper installed by customer
WIRING DIAGRAM
POS. 1
SINGLE POLE 3 POSITION
*
FOR FUNCTIONS
11
13 15
Pos. 3
Pos. 2
Pos. 1
Ref. Slot
ALCO
POS. 2
6
3
5
1
4 (OUT)
2 (IN)
POS. 3
6
Ref.
Slot
5
4
3
2 (IN)
1 (OUT)
OUT 1 6
5
OUT 2 4
3 JUMPER
2 IN
1 OUT 3
6 (OUT)
Ref.
Slot
5
4
3
2 (IN)
1
Ref.
Slot
TOGGLES
S
Standard
.115
(2.92)
Dia.
M
Short
.105
(2.67)
Dia.
"L"
P3
P4
"B"
.100
(2.54)
"A"
Flatted
Available only with
“Y” bushing. Pinned
for anti-rotation.
Use N-3-AG dress nut
for enhancement.
Pg. C54
T2P
Flatted
.242
(6.15)
.140
(3.56)
.610
(15.49)
15/32-32 NS
.448
(11.38)
.020
(.508)
Pinned for
anti-rotation
"L"
Dimension “L”
.410 (10.41)
.480 (12.19)
Bushing
“Y”, “H”, “CW”
“D”, ”D9”
.240
(6.10) Dia.
Dimension “L”
.200 (5.08)
.270 (6.86)
Bushing Type
“Y”, “H”, “CW”
“D”, “D9”
.240
(6.10) Dia.
Actuator
P3
P4
Dimension
“A”
“B”
.450 (11.43)
.200 (5.08)
.250 (6.35)
.165 (4.19)
.214
(5.44) Dia.
T
Large Toggle/
Bushing
T1
Large
Toggle/
Bushing
15/32-32NS
K
Locking
K1
Locking
.214
(5.44) Dia.
.687
(17.45)
.460
(11.68)
1/4-40NS
.448
(11.38)
.650
(16.51)
Unlocked
1/4-40NS
.580
.315
(14.73) (8.0) Ref
Locked
.680
(17.27)
Unlocked
.610
.315
(15.49) (8.0) Ref
Locked
15/32-32NS
.448
(11.38)
.050
(1.27)
.050
(1.27)
.020
(.508)
.020
No bushing option needed for “T” or T1”.
(.508)
No bushing option needed for “K” or K1” “K” locking levers are used to prevent accidental switching and
must be lifted up prior to actuation. Standard nickel finish.
C23
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Catalog 1308390
Issued 9-04
www.tycoelectronics.com
Dimensions are in inches
and millimeters unless otherwise
specified. Values in parentheses
or brackets are metric equivalents.
Gemini Series
Toggle Switches, A Series, Options
BUSHINGS
Y
1/4-40 Thread
.35“ long, slotted
(Standard)
.314
(7.98)
Dia.
.028
(.711)
D9
Unthreaded
.28“ long
.040
(1.02)
.028
(.711)
H
1/4-40 Thread
Flanged, .30“ long
.315
(8.00)
Dia.
.225
(5.72)
Dia.
.300
(7.62)
.040
(1.02)
.250
(6.35)
Dia.
.280
(7.10)
1/4-40NS
.060
(1.52)
1/4-40NS
.280
(7.11)
C
Gemini Series
D
1/4-40 Thread
.28“ long, slotted
.314
(7.98)
Dia.
.028
(.711)
Used with
Z, C
&
W
terminations
.205
(5.21)
.040
(1.02)
.028
(.711)
CW
Threaded
Splashproof
.465
(11.81)
.225
(5.72)
.040
(1.02)
.250
(6.35)
DIA.
.280
(7.11)
O-Ring
1/4-40NS
1/4-40NS
.280
(7.11)
.294
(7.47)
.060
(1.52)
Used with
A, AV2, V30
V80
&
V90
terminations
For S & M Toggles
TERMINALS
Z
Wire Lug
.078
(1.98)
Epoxy
Seal
.047
(1.19)
.080
(2.03)
.078
(1.98)
.155
(3.94)
Z3
Quick Connect
W
Wire Wrap
Epoxy
Seal
C
Printed Circuit
Epoxy
Seal
.189
(4.80)
.050
(1.27)
"A"
.750
.250
(6.35)
Epoxy
Seal
.062
(1.57)
.030
(.762)
.250
(6.35)
.190
(4.83)
3
.073
(1.85)
Dia.
Typ.
3
.185
(4.70)
2
1
6
5
4
Mates with Tyco
61454 or 60900.
.050
(1.27)
.185
(4.70)
2
1
.073
(1.85)
Dia.
Typ.
Single pole
Double pole
C24
Catalog 1308390
Issued 9-04
www.tycoelectronics.com
Dimensions are in inches
and millimeters unless otherwise
specified. Values in parentheses
or brackets are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Gemini Series
Toggle Switches, A Series, Options
TERMINALS
A
Keyway
.500
(12.70)
.270
(6.86)
.048
(1.22)
Typ.
.125
.200 (3.18)
(5.08)
.500
(12.70)
.050
(1.27)
.030
(.762)
Typ.
.185
(4.70) Typ.
.500
(12.7)
.185
(4.70)
Epoxy Seal
Right Angle
Single Pole
1
.073
(1.85)
Typ.
Dia.
.200
(5.08)
3
2
C
Note: Terminal numbers viewed from top of P.C. boards.
Gemini Series
A
.500
(12.70)
Keyway
.048
(1.22)
Typ.
.048
(1.22)
Typ.
.200
(5.08)
.450
(11.43)
.125
(3.18)
.150
(3.81)
.500
(12.70)
.050
(1.27)
.030
(.762)
Typ.
Epoxy Seal
.185
(4.70) Typ.
.185
(4.70) Typ.
.150
4 (3.81)
.073
(1.85)
Dia.
.200
(5.08)
Right Angle
Double Pole
6
.500
(12.70)
3
2
5
1
Note: Terminal numbers viewed from top of P.C. boards.
AV2
.270
(6.86)
Keyway
.500
(12.70)
.048
(1.22)
Typ.
.150
(3.81)
Typ.
25°
.500
(12.70)
.030
(762)
Typ.
.050
(1.27)
Typ.
.125
(3.18)
Epoxy Seal
.150
(3.81) 3
2
.500
(12.70)
1
.073
(1.85)
Dia.
Vertical Right Angle
Single Pole
.200
(5.08)
Note: Terminal numbers viewed from top of P.C. boards.
AV2
.450
(11.43)
Keyway
.450
(11.43)
.048
(1.22)
Typ.
Epoxy Seal
.150
(3.81) Typ.
3
2
1
6
5
4
.190
(4.83)
.073
(1.85)
Dia Typ.
Vertical Right Angle
Double Pole
.125
(3.18)
.050
(1.27)
Typ.
.150
(3.81)
Typ.
.200
(5.08)
25°
.500
(12.70)
.500
(12.7)
.190
(4.83)
.030
(.762)
Typ.
.200
(5.08)
Note: Terminal numbers viewed from top of P.C. boards.
C25
Catalog 1308390
Issued 9-04
www.tycoelectronics.com
Dimensions are in inches
and millimeters unless otherwise
specified. Values in parentheses
or brackets are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
Gemini Series
Toggle Switches, A Series, Options
TERMINALS
V30 V40 V90
Vertical Support Bracket
Single Pole
NOTE: Terminal numbers viewed from top of P.C. board
25˚
.125
(3.18)
Typ.
A
Epoxy Seal
.020
(.508)
Typ.
.030
(.762)
Typ.
.620
(15.75)
.050
(1.27)
.125
(3.18)
.320
(8.13)
.320
(8.13)
.185
(4.70)
.048
(1.22)
Typ.
3
.620
(15.75) 2
1
.073
(1.85)
Dia. Typ.
.370
(9.40)
Option Code
V30
V40
V90
Dim."A"
.460 (11.68)
.630 (16.00)
1.150 (29.21)
C
Gemini Series
Vertical Support Bracket
Double Pole
.185
(4.70)
Typ.
25°
.125
(3.18)
Typ.
A
Epoxy Seal
.030
(.762)
Typ.
.620
(15.75)
.620
(15.75)
.048
(1.22)
Typ.
.450
(11.43)
.185
(4.70)
.125
(3.18)
.370
(9.40)
.020
(.508)
.185
(4.70)
Typ.
Option Code
V30
Dim."A"
.460 (11.68)
.630 (16.00)
1.150 (29.21)
.073
(1.85)
Dia. Typ.
.073
(1.85)
DIA.
TYP.
V40
V90
CONTACTS
B
CONTACTS: Copper alloy with
gold plate, welded button.
CONTACTS: Copper alloy with
silver, welded button.
TERMINALS: Brass with tin/lead plate.
ELECTRICAL RATING: 5 A @
125 VAC, 2 A @ 250 VAC,
2 A @ 30 VDC.
UL/CSA RATING: 5A @ 125 VAC,
3A@ 250 VAC.
(Specify “UL” option code)
Q
TERMINALS: Brass with gold plate.
ELECTRICAL RATING: 0.4 VA @
20 VAC/DC.
CONTACTS: Copper alloy with
gold plate over silver, welded
button.
TERMINALS: Brass alloy, with
gold plate.
G
ELECTRICAL RATING: O.4 VA
@ 20 VAC/DC or 5 A @ 125 VAC,
2 A @ 250 VAC, 2 A @ 30 VDC.
Note: This contact option can be used for low-level or power switching. If level is above
0.4 VA @ 20 VAC/DC, the switch is rendered usable only for power switching due to arc-
removal of gold plate.
UL/CSA RATING: 5A @ 125 VAC, 3A @ 250 VAC
(Specify “UL” option code)
C26
Catalog 1308390
Issued 9-04
www.tycoelectronics.com
Dimensions are in inches
and millimeters unless otherwise
specified. Values in parentheses
or brackets are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject
to change.
USA: 1-800-522-6752
Canada: 1-905-470-4425
Mexico: 01-800-733-8926
C. America: 52-55-5-729-0425
South America: 55-11-3611-1514
Hong Kong: 852-2735-1628
Japan: 81-44-844-8013
UK: 44-141-810-8967
