Precision Systems for the Electronics Bench
APR-5000
User’s Manual
Specifications
Introduction & General Overview
System Features and Accessories
Set-up
Software Operation
Calibration
Nozzles and Vacuum Tubes
Spare Parts and Accessories
Site Preparation
Warranty & Service
www.okinternational.com
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7000-1370_D
TABLE OF CONTENTS
PREFACE
Safety and Regulatory Information
APR-5000 Series Main Unit Specifications
SECTION I Introduction and General Overview
SECTION II System Features and Accessories
SECTION III Set-Up Procedures
SECTION IV Software Operation
SECTION V Hardware Trouble Shooting, Optical and Head Calibration
SECTION VI Nozzles, Vacuum Pick-up Nozzle and Accessories
SECTION VII Calibration Kit and Spare Parts
SECTION VIII Site Preparation
SECTION IX Warranty and Service
PREFACE
SAFETY AND REGULATORY INFORMATION
WARNING
•
TO PREVENT FIRE OR SHOCK HAZARD, DO NOT EXPOSE SYSTEM TO
MOISTURE.
•
TO PREVENT FIRE OR SHOCK HAZARD, DO NOT USE FLAMMABLE
SOLVENTS NEAR OR ON THE SYSTEM WHILE CONNECTED TO POWER
SOURCE.
TO PREVENT POSSIBILITY OF INJURY OR DAMAGE TO THE SYSTEM, DO
NOT OPERATE WITH ANY COVERS OR PANELS REMOVED.
CHANGES OR MODIFICATIONS MADE TO THIS PRODUCT WITHOUT
EXPRESS APPROVAL FROM OK INTERNATIONAL COULD VOID THE
USERS AUTHORITY TO OPERATE THE EQUIPMENT.
•
•
●
Read and understand the entire Operator’s Manual before installation or
operation of the APR-5000. Heed all warnings on the system and in the operating
instructions.
●
Use of the APR-5000 is intended only for the removal and placement of
electronic components on to printed circuit boards by properly trained personnel.
If you are not familiar with the proper and safe operation of the APR-5000, do not
operate until proper training has been obtained.
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●
The unit should be operated only from the type of power source indicated on the
serial number label.
●
Use only the supplied power cords. Avoid damage to the power cord. If damage
should occur, replace it with the approved OK International replacement power
cord.
This CAUTION symbol on the equipment refers the user to the Operator’s Manual for
additional information. This symbol appears next to the relevant information in the
manual.
This HOT symbol on the equipment warns the user of a hot surface and potential injury
if touched. Please refer to the Operator’s Manual for additional information. This symbol
appears next to the relevant information in the manual.
This HEAVY LIFTING symbol on the packaging warns the user to team lift the APR-
5000 during removal from packaging and installation on the workbench. Please refer to
the Operator’s Manual for additional information. This symbol appears next to the
relevant information in the manual.
Other Safety Tips
●
Unplug the unit before cleaning. Clean the exterior of the system with a damp
cloth. Do not use solvent-based cleaners.
●
Slots and openings in the system provided for ventilation and to ensure reliable
operation and protection from overheating. The openings should never be
blocked or covered.
●
Do not overload power outlets and extension cords. This can result in a risk of
fire or electric shock.
SAFETY AND EMC INFORMATION
Declaration of Conformity
We declare our sole responsibility that the product APR-5000 to which this
declaration relates, is in conformity with the following standards and bears
therefore a CE mark:
●
EN 61010-1
●
EN 61010-2-010
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Safety Standards
The APR-5000 is in conformity with international safety requirements and bears
the following safety marks:
●
ETLu
●
ETLc
EMC Standards
Europe
●
EN 61000-3-2/3
●
EN 61326-1
North America
●
47 CFR part 15 ( FCC Class A ), meets Class A limits
Federal Communications Commission
This equipment has been tested and found to comply with the limits for Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in an industrial installation. This
equipment generates, uses and can radiate radio frequency energy and, if not installed
and used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the system off and on, the user
is encouraged to try to correct the interference by one or more of the following
measures:
●
Reorient or relocate the receiving antenna.
●
Increase the separation between the equipment and receiver.
●
Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
●
Consult the dealer or an experienced radio / TV technician for help.
Minimum Computer Operation Specification
Rework System
APR-5000
Base Unit Input Voltage
115VAC/230VAC, 50/60Hz
Base Unit Power
2000 watts
Consumption
Circuit Breaker Subzone
15 amp
Heaters
Circuit Breaker Main Unit
15 amp
Max Source Temperature
350°C (662°F)
Bottom-side heater:
Max Source Temperature
400°C (752°F)
from Micro Oven
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Basic Specifications of the APR-5000
Rework System
APR-5000
Base Unit Input Voltage
115VAC/230VAC, 50/60Hz
Base Unit Power
2000 watts
Consumption
Circuit Breaker Subzone
15 amp
Heaters
Circuit Breaker Main Unit
15 amp
Max Source Temperature
350°C (662°F)
Bottom-side heater:
Max Source Temperature
400°C (752°F)
from Micro Oven
Temperature Control/Range Closed-loop RTD
Maximum PCB Dimensions
PCB Thickness
Component Maximum
Weight
Component Types
Airflow
Heater Element
Vacuum Pump
Base Unit Dimensions
Base Unit Weight
Warranty
System Part Numbers
Part Number
APR-5000
APR-5000-COMP
APR-5000-COMP-F
Item Description
115/230 VAC Array Package Rework
System
Array Package Rework System with
Computer
Array Package Rework System with
Computer and Flat Screen Monitor
250 X 230mm
(10” X 9”)
0.5 – 2.0mm
55 gm (.92 oz)
BGA, CSP, LGA, Micro SMD, MLF
Bumped Chip
8-24 l/min
L=8lpm, M=16lpm, H=22lpm
350 W top / 1.5kW bottom
15" Hg 381mm Hg
50 X 76 X 71 cm (w X d X h)
64 Kg (140Lbs)
One year parts & labor
90 days heaters & lamps
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