AZ2160/AZ2161
AZ
MINIATURE POWER RELAY
FEATURES
•
Versatility of both PC and “Trace-Saver” quick
connect terminals on contacts
•
40 Amp switching capability for both N.O. and N.C. contacts
•
1 Form A, B and C contacts available
•
DC coils to 120 VDC
•
Life expectancy to 10 million operations
•
Class B insulation for high temperature applications
•
Class F (155°C) version available
•
Available with an epoxy seal for automatic wave
soldering and cleaning
•
UL, CUR file 44211 including versions meeting UL 508 and
UL 873 spacing contact rating requirements
GENERAL DATA
CONTACTS
Arrangement
Ratings
SPDT (1 Form C)
SPST (1 Form A and 1 Form B)
Noninductive load:
Max. switched power: 900 W or 7200 VA
Max. switched current: 40 A
Max. switched voltage: 30 VDC or 300 VAC
UL Rating:
See chart for UL contact ratings.
AZ2160 Series meets UL 508 Group A spacing and
UL 873 refrigeration and safety control spacing
requirements. AZ2161 Series meets UL 508 Group B
spacing requirements.
Material
Resistance
Silver cadmium oxide
20 milliohms initially
(at rated current voltage drop method)
Release Time (max.)
Life Expectancy
Mechanical
Electrical
Operate Time (max.)
Minimum operations
1 x 10
7
1 x 10
5
at 30 A 120 VAC Res. N.O.
Max. 12 ms
Typical: 8 ms
Max. 5 ms
Typical: 3.5 ms
Dielectric Strength
Group A: 2500 Vrms contact to coil
(at sea level for 1 min.)
Group B: 2000 Vrms contact to coil
1500 Vrms between open contacts
Insulation Resistance
Dropout
Ambient Temperature
Operating
Storage
Vibration
100 megohms min. at 500 VDC, 20°C
50% RH
Greater than 10% of nominal coil voltage
At nominal coil voltage
-55°C (-67°F) to 100°C
-55°C (-67°F) to 125°C
-55°C (-67°F) to 130°C
-55°C (-67°F) to 155°C
0.062" DA at 10-55 Hz
20 g
P.B.T. polyester
Tinned copper alloy, PC with “Fast-On”
tabs, .250” wide, on top
270°C (518°F)
5 seconds
80°C (176°F)
30 seconds
43 grams
(212°F)
(257°F)
(266°F)
(311°F)
Class
Class
Class
Class
B
F
B
F
COIL
Power
At Pickup Voltage
(typical)
Max. Continuous
Dissipation
Temperature Rise
Temperature
500 W
2.2 W at 20°C (68°F)
1.8 W at 40°C (104°F)
38°C (68°F) at nominal coil voltage
Max. 130°C (266°F) Class B
Max. 155°C (311°F) Class F
Shock
Enclosure
Terminals
Max. Solder Temp.
Max. Solder Time
Max. Solvent Temp.
NOTES
1.
2.
3.
4.
5.
6.
All values at 20°C (68°F).
Relay may pull in with less than “Must Operate” value.
Unsealed relays cannot be dip cleaned.
Avoid thermal shock during immersion cleaning.
Specifications subject to change without notice.
Other coil resistances and sensitivities available upon request. Please
contact factory.
Max. Immersion Time
Weight
9/8/16
AZ2160/AZ2161
AZ
RELAY ORDERING DATA
STANDARD RELAYS: 1 Form A (SPST): UL 508 Group A; UL 873 Version
COIL SPECIFICATIONS
Nominal
Coil
VDC
5
6
9
12
15
18
24
48
70
Must
Operate
VDC
3.75
4.50
6.75
9.00
10.50
13.50
18.00
36.00
52.50
Max.
Coil
Continuous Resistance
VDC
± 10%
7.3
27
8.9
40
13.9
97
17.5
155
22.5
256
27.4
380
36.1
660
68.4
2360
104.4
5500
ORDER NUMBER*
Unsealed
AZ2160–1A–5D
AZ2160–1A–6D
AZ2160–1A–9D
AZ2160–1A–12D
AZ2160–1A–15D
AZ2160–1A–18D
AZ2160–1A–24D
AZ2160–1A–48D
AZ2160–1A–70D
Epoxy
Sealed
AZ2160–1A–5DE
AZ2160–1A–6DE
AZ2160–1A–9DE
AZ2160–1A–12DE
AZ2160–1A–15DE
AZ2160–1A–18DE
AZ2160–1A–24DE
AZ2160–1A–48DE
AZ2160–1A–70DE
STANDARD RELAYS: 1 Form A (SPST): UL 508 Group B Version
COIL SPECIFICATIONS
Nominal
Coil
VDC
5
6
9
12
15
18
24
48
70
110
Must
Operate
VDC
3.75
4.50
6.75
9.00
10.50
13.50
18.00
36.00
52.50
82.50
Max.
Coil
Continuous Resistance
VDC
± 10%
7.3
27
8.9
40
13.9
97
17.5
155
22.5
256
27.4
380
36.1
660
68.4
2360
104.4
5500
163.2
13450
ORDER NUMBER*
Unsealed
AZ2161–1A–5D
AZ2161–1A–6D
AZ2161–1A–9D
AZ2161–1A–12D
AZ2161–1A–15D
AZ2161–1A–18D
AZ2161–1A–24D
AZ2161–1A–48D
AZ2161–1A–70D
AZ2161–1A–110D
Epoxy
Sealed
AZ2161–1A–5DE
AZ2161–1A–6DE
AZ2161–1A–9DE
AZ2161–1A–12DE
AZ2161–1A–15DE
AZ2161–1A–18DE
AZ2161–1A–24DE
AZ2161–1A–48DE
AZ2161–1A–70DE
AZ2161–1A–110DE
*Substitute “1B” or “1C” in place of the “1A” to indicate 1 Form B and 1 Form C respectively.To indicate Class F version
add suffix “F”.
MECHANICAL DATA
1.080
[27.44]
.780
[19.81]
4 x .020
[0.51]
2 x .062
[1.57]
3 x .032
[0.81]
1.270
[32.26]
2 x .032
[0.81]
2 x .045 SQ
[1.14 SQ]
3 x .250
[6.35]
3 x .30
[7.62]
6 x .135±.015
[3.43 x 0.38]
2 x .025 SQ
[0.64 SQ]
FOR AZ2161
MODEL ONLY
PC BOARD LAYOUT
.130
[3.30]
.240
[6.10]
.700
[17.78]
WIRING DIAGRAMS
2
4
3
3
2
4
4
.400
[10.16]
.900
[22.86]
.300
[7.62]
4 x ø.081±.003
[ø2.06±.076]
1
1 FORM A
AZ2160
5
1
1 FORM B
AZ2160
5
1
1 FORM C
AZ2160
5
2 x ø.043±.003
[ø1.14±.076]
4
3
5
5
4
3
5
.100
[2.54]
.150
[3.81]
.400
[10.16]
.200
[5.08]
2
1
6
2
1
1 FORM B
AZ2161
6
2
1
1 FORM C
AZ2161
6
1 FORM A
AZ2161
VIEWED TOWARD TERMINALS
VIEWED TOWARD TERMINALS
Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010"
9/8/16
AZ2160/AZ2161
UL/CUR File E44211 Approved Contact Ratings
Load Type
General Purpose
(Inductive)
Resistive
Maximum Switching Capacity
Form C
NO
NC
15A
30A
—
10A
—
—
—
3A
30
20
Cycles
100,000
30,000
100,000
100,000
100,000
100,000 *
6,000
6,000
6,000
6,000
30,000
100,000
6,000
100,000
6,000
6,000***
30,000
100,000
30,000 **
30,000
30,000 **
Volts
125 or 240VAC
277VAC
125 or 240VAC
30VDC
277VAC
240VAC
250VAC
125, 240 or
277VAC
277VAC
125VAC
125VAC
125VAC
240VAC
277VAC
125VAC
240VAC
125VAC
125 or 277 VAC
120VAC
125VAC
125VAC
125VAC
240VAC
240VAC
277VAC
125VAC
240VAC
120VAC
240VAC
120VAC
120VAC
Form A
(NO)
30A
30A
30A
20A
20A
15A
40A
6A
20A
800 VA
800 VA
690 VA
1152 VA
764 VA
1HP
3HP
1HP
3
/
4
HP
82.8 LRA
13.8 FLA
96LRA
30FLA
60 LRA
20 FLA
82.8LRA
27 FLA
80 LRA
30 FLA
41.4 LRA
6.9 FLA
60LRA
20FLA
15A
5A
—
—
TV–5
—
Form B
(NC)
15A
30A
15A
10A
—
—
—
3A
—
290VA
—
—
768VA
—
1
/
4
HP
1HP
—
—
—
—
33LRA
10FLA
30 LRA
12 FLA
—
—
33 LRA
10 FLA
—
—
—
—
—
—
3A
3A
—
TV–3
AMPERES
Ballast
30A
30A
—
20A
—
—
40A
6A
10
8
6
5
4
3
2
DC RESISTIVE
LOAD
AC RESISTIVE
LOAD
Pilot Duty
Motor Load
Definite Purpose
(LRA-Locked Rotor)
(FLA-Full Load)
100,000
30,000
30,000 **
100,000
Tungsten
TV–5
TV–3
6,000
6,000
6,000
6,000
25,000
25,000
—
—
800VA 290VA
690 VA
—
470 VA 275VA
1152 VA 768 VA
764 VA
—
1
/
4
HP
1HP
2HP
1HP
1HP
—
3
/
4
HP
—
82.8LRA
—
13.8 FLA
—
60LRA
33LRA
20FLA
10FLA
60 LRA 30LRA
20 FLA 12FLA
82.8 LRA
—
27 FLA
—
60 LRA 33 LRA
20 FLA 10 FLA
41.4 LRA
—
6.9 FLA
—
60LRA
—
—
20FLA
15A
3A
5A
3A
—
—
—
—
TV–5
TV–3
—
TV–3
1
10
20
30
40
60
80 100
200
300
VOLTAGE
Coil Temperature Rise
180
160
140
Coil Temperature Rise ˚C
120
100
80
30A
60
40
20
0
40%
60%
80%
100%
120%
140%
160%
180%
200%
25A
20A
15A
0A
Percent of Nominal Coil Voltage (at 20˚C)
* Ambient temperature 96°C (208°F) max. sealed and 105°C (221°F) unsealed.
** Ambient temperature 85°C (185°F) max. sealed and unsealed.
*** Ambient temperature 65°C (149°F) max. sealed and unsealed.
9/8/16
