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CA-KE

MIL-DTL-5015 Type Firewall Connectors

Washing, fuel spillage, and atmospheric varia-

tions are responsible for the development of

firewall connectors that combine moisture

resistance with fireproof characteristics. The

CA-KE series provide environmental resistance

to meet the moisture problems as well as

emergency fire conditions defined by MIL-DTL-

5015. CA-KE connectors are fully interchange-

able and intermateable with other 5015 type

of connectors. In order to maintain the mois-

ture seal and fire resistance, however, they

must mate with corresponding CA-KE connec-

tors.

Continuous operating temperature of +177º

C (+350º F) - crimp contacts. Moisture resist-

ant connector for use with sealable wires.

Modifications of MS31**K configuration.

BUSHING

ENDBELL

CERAMIC CONTACT

RETAINING RIND

O-RING

FERRULE

O-RING

Circular

RESILIENT

GROMMET

Performance and Material Specifications

MATERIALS

Shell - Steel

Insulator - Glass-filled epoxy or glass-filled melamine

Contacts - Copper alloy

Grommet and O Ring - Fuel-resistant silicone rubber

Accessory Hardware - Steel

FINISHES

Shell - Olive drab over cadmium plate

Contacts - Silver plate

Accessory Hardware - Olive drab over cadmium plate

MECHANICAL FEATURES

Shell Size - In sixteenths of an inch

Coupling - Threaded

Contact Arrangements - See page A-127

ELECTRICAL DATA

Number of Contacts - 1 thru 47

How to Order

SERIES PREFIX

SHELL STYLE

CLASS

SHELL SIZE

CONTACT ARRANGEMENT

CONTACT TYPE

SERIES PREFIX

SHELL STYLE

00 - Wall mounting receptacle

(without conduit threads)

06 - Straight plug

(without conduit threads)

3100 - Wall mounting receptacle

3106 - Straight plug

CLASS

KE - Environment-resistant firewall connector

SHELL SIZE

8S to 36

CONTACT ARRANGEMENT

See page A-127

CONTACT TYPE

P for Pin; S for Socket

Dimensions shown in inches (mm)

Specifications and dimensions subject to change

A-118

www.ittcannon.com

CA-KE

MIL-DTL-5015 Type Firewall Connectors

Wall Mounting Receptacle

CA00KE

POLARIZING KEY

(TYP.)

±.005

Circular

(TYP.)

O DIA.

T DIA.

±.005

A THREAD

FERRULE

EXTRACTION

GROOVE

Part Number

CA00KE8S-*†

CA00KE10S-*†

•

CA00KE10S-*†

CA00KE12S-*†

CA00KE14S-*†

CA00KE16S-*†

CA00KE16-*†

CA00KE18-*†

CA00KE20-*†

CA00KE22-*†

CA00KE24-*†

CA00KE28-*†

CA00KE32-*†

CA00KE36-*†

A Thread

1/2-28UNEF-2A

5/8-24UNEF-2A

3/4-20UNEF-2A

7/8-20UNEF-2A

1-20UNEF-2A

1-1/8-18UNEF-2A

1-1/4-18UNEF-2A

1-3/8-18UNEF-2A

1-1/2-18UNEF-2A

1-3/4-18UNS-2A

2-18UNS-2A

2-1/4-16UNS-2A

.375 (9.52)

.625 (15.88)

.063

.078

.094

(1.60)

(1.90)

(1.98)

(2.39)

1.687

1.781

1.687

2.094

2.250

(42.85)

(45.24)

(42.85)

(53.19)

(57.15)

.578

.766

.828

.891

(14.68)

(19.46)

(21.03)

(22.63)

.531 (13.49)

.687 (17.45)

.781 (19.84)

.906 (23.01)

1.031 (26.19)

1.156 (29.36)

1.344 (34.14)

1.406 (35.71)

1.625 (41.28)

1.781 (45.24)

2.031 (51.59)

2.281 (57.94)

.594 (15.09)

.719 (18.26)

.812 (20.62)

.906 (23.01)

.969 (24.62)

1.062 (26.97)

1.156 (29.36)

1.250 (31.75)

1.375 (34.92)

1.562 (39.67)

1.750 (44.45)

1.938 (49.23)

.875 (22.22)

1.000 (25.40)

1.094 (27.79)

1.188 (30.18)

1.281 (32.54)

1.375 (34.92)

1.500 (38.10)

1.625 (41.28)

1.750 (44.45)

2.000 (50.80)

2.250 (57.15)

2.500 (63.50)

.150

.117

.209

(3.81)

(4.50)

(5.31)

• Receptacles in size 10SL are available with pin inserts only

* Add contact arrangements. See page A-127.

† Add contact type: P - pin; S - socket

Straight Plug (without Conduit Threads)

CA06KE

POLARIZING

GROOVE

A THREAD

DIA.

O DIA.

FERRULE

EXTRACTION

GROOVE

Part Number

CA06KE8S-*†

CA06KE10S-*†

•

CA06KE10S-*†

CA06KE12S-*†

CA06KE14S-*†

CA06KE16S-*†

CA06KE16-*†

CA06KE18-*†

CA06KE20-*†

CA06KE22-*†

CA06KE24-*†

CA06KE28-*†

CA06KE32-*†

CA06KE36-*†

A Thread

1/2-28UNEF-2B

5/8-24UNEF-2B

3/4-20UNEF-2B

7/8-20UNEF-2B

1-20UNEF-2B

1-1/8-18UNEF-2B

1-1/4-18UNEF-2B

1-3/8-18UNEF-2B

1-1/2-18UNEF-2B

1-3/4-18UNS-2B

2-18UNS-2B

2-1/4-16UNS-2B

.531

.719

(13.49)

(18.26)

1.687 (42.85)

2.094 (53.19)

2.250 (57.15)

.531 (13.49)

.687 (17.45)

.781 (19.84)

.906 (23.01)

1.031 (26.19)

1.156 (29.36)

1.344 (34.14)

1.406 (35.71)

1.625 (41.28)

1.781 (45.24)

2.031 (51.59)

2.281 (57.94)

† Add contact type: P - pin; S - socket

.828 (21.03)

.969 (24.62)

1.047 (26.59)

1.125 (28.58)

1.250 (31.75)

1.344 (34.14)

1.484 (37.69)

1.609 (40.87)

1.734 (44.04)

1.984 (50.39)

2.234 (56.74)

2.484 (63.09)

• Plugs in size 10SL are available with socket inserts only.

* Add contact arrangements. See page A-127.

NOTE: Coupling nut has hex configuration on sizes 8S, 10S, 10SL,12 and 24; knurled configuration on all others.

Dimensions shown in inches (mm)

Specifications and dimensions subject to change

www.ittcannon.com

A-119

CA-KE

MIL-DTL-5015 Type Firewall Connectors

Wall Mounting Receptacle

CA3100KE

POLARIZING KEY

(TYP.)

±.005

V THREAD

Circular

(TYP.)

O DIA.

T DIA.

Part Number

CA3100KE8S-*†

CA3100KE10S-*†

•

CA3100KE10S-*†

CA3100KE12S-*†

CA3100KE14S-*†

CA3100KE16S-*†

CA3100KE16-*†

CA3100KE18-*†

CA3100KE20-*†

CA3100KE22-*†

CA3100KE24-*†

CA3100KE28-*†

CA3100KE32-*†

CA3100KE36-*†

A Thread

1/2-28UNEF-2A

5/8-24UNEF-2A

3/4-20UNEF-2A

7/8-20UNEF-2A

1-20UNEF-2A

1-1/8-18UNEF-2A

1-1/4-18UNEF-2A

1-3/8-18UNEF-2A

1-1/2-18UNEF-2A

1-3/4-18UNS-2A

2-18UNS-2A

2-1/4-16UNS-2A

.375 (9.52)

.063 (1.60)

.063 (1.90)

2.000 (50.80)

2.188 (55.58)

2.250 (57.15)

2.313 (58.75)

2.688 (68.28)

2.375 (60.32)

2.438 (61.93)

.578 (14.68)

.766 (19.46)

.828 (21.03)

.891 (22.63)

±.005

A THREAD

.594 (15.09)

.719 (18.26)

.812 (20.62)

.906 (23.01)

.969 (24.62)

1.062 (26.97)

1.156 (29.36)

1.250 (31.75)

1.375 (34.92)

1.562 (39.67)

1.750 (44.45)

.875 (22.22)

1.000 (25.40)

1.094 (27.79)

1.188 (30.18)

1.281 (32.54)

1.375 (34.92)

1.500 (38.10)

1.625 (41.28)

1.750 (44.45)

2.000 (50.80)

2.250 (57.15)

2.500 (63.50)

.150 (3.81)

.177 (4.50)

.209 (5.31)

V Thread

1/2-28UNEF-2A

1/2-24UNEF-2A

5/8-24UNEF-2A

5/8-20UNEF-2A

3/4-20UNEF-2A

7/8-20UNEF-2A

1-20UNEF-2A

.375 (9.52)

.437 (11.10)

.500(12.70)

.531 (13.49)

.687 (17.45)

.781 (19.84)

.906 (23.01)

1.031 (26.19)

1.156 (29.36)

1.344 (34.14)

1.406 (35.71)

1.625 (41.28)

1.781 (45.24)

2.031 (51.59)

.625 (15.88) .078 (1.98)

.625 (15.88) .094 (2.39)

1-3/16-18UNEF-2A

1-7/16-18UNEF-2A

1-7/16-18UNS-2A

1-3/4-18UNS-2A

2-18UNS-2A

2.281 (57.94) 1.938 (49.23)

• Receptacles in size 10SL are available with pin inserts only.

* Add contact arrangements. See page A-127.

† Add contact type: P - pin; S - socket

Straight Plug

CA3106KE

POLARIZING

GROOVE

A THREAD

DIA.

O DIA.

V THREAD

Part Number

CA3106KE8S-*†

CA3106KE10S-*†

•

CA3106KE10S-*†

CA3106KE12S-*†

CA3106KE14S-*†

CA3106KE16S-*†

CA3106KE16-*†

CA3106KE18-*†

CA3106KE20-*†

CA3106KE22-*†

CA3106KE24-*†

CA3106KE28-*†

CA3106KE32-*†

CA3106KE36-*†

A Thread

1/2-28UNEF-2B

5/8-24UNEF-2B

3/4-20UNEF-2B

7/8-20UNEF-2B

1-20UNEF-2B

1-1/8-18UNEF-2B

1-1/4-18UNEF-2B

1-3/8-18UNEF-2B

1-1/2-18UNEF-2B

1-3/4-18UNS-2B

2-18UNS-2B

2-1/4-16UNS-2B

.531

.719

(13.49)

(18.26)

2.000 (50.80)

2.188 (55.58)

2.250 (57.15)

2.313 (58.75)

2.688 (68.28)

2.375 (60.32)

2.438 (61.93)

.531 (13.49)

.687 (17.45)

.781 (19.84)

.906 (23.01)

1.031 (26.19)

1.156 (29.36)

1.344 (34.14)

1.406 (35.71)

1.625 (41.28)

1.781 (45.24)

2.031 (51.59)

2.281 (57.94)

.828 (21.03)

.969 (24.62)

1.047 (26.59)

1.125 (28.58)

1.250 (31.75)

1.344 (34.14)

1.484 (37.69)

1.609 (40.87)

1.734 (44.04)

1.984 (50.39)

2.234 (56.74)

2.484 (63.09)

V Thread

1/2-28UNEF-2A

1/2-24UNEF-2A

5/8-24UNEF-2A

5/8-20UNEF-2A

3/4-20UNEF-2A

7/8-20UNEF-2A

1-20UNEF-2A

1-3/16-18UNEF-2A

1-7/16-18UNEF-2A

1-7/16-18UNF-2A

1-3/4-18UNS-2A

2-18UNS-2A

.375 (9.52)

.437 (11.10)

.500 (12.70)

• Plugs in size 10SL are available with socket inserts only.

* Add contact arrangements. See page A-127.

† Add contact type: P - pin; S - socket

NOTE: Coupling nut has hex configuration on sizes 8S, 10S, 10SL,12 and 24; knurled configuration on all others.

Dimensions shown in inches (mm)

Specifications and dimensions subject to change

A-120

www.ittcannon.com

CA-KE

MIL-DTL-5015 Type Firewall Connectors

Assembly Instructions

1. Disassemble the connector. See Figure 1 for com-

ponent parts relationship for reassembly after

wiring.

2. Remove ceramic retaining ring from contact by

sliding the retaining ring back, compressing the bush-

ing until the ring can be slipped away from he contact

(Figure 2).

3. Crimp pin or socket contact to wire.

4. Slip endbell or ferrule retaining nut (whichever is

used) over wire bundle (see Figure 3).

5. Slip ferrule over wire bundle (see Figure 3).

6. Push contact (pin or socket) thru rear of grommet

and rear insulator. (Note that the contact is insert-ed

into the end of the grommet that shows the layout

identification.) Contact should extend sufficiently to

accomplish Step 7.

7. After the wired contacts have been inserted thru

the rear insulator and grommet, install the ceramic

contact retaining ring (Figure 2). Slip on the small

diameter of the contact (diameter B). Push the ceram-

ic ring up and onto the larger diameter of the contact

(diameter A). The ceramic ring should then be in place.

The rubber bushing (which is already on the contact)

compresses to allow this assembly, and also keeps the

ceramic ring in place after assembly.

8. Set each contact individually in rear insulator (see

Figure 4), pulling rear insulator so it is tight against

the grommet

9. Assemble front insulator onto engaging end of

contacts.

10. Slide ferrule down wire bundle over grommet,

making sure that grommet is lubricated per assembly

drawing (see Figure 4).

11. Insert this assembly into shell or barrel (whichev-

er is applicable) being careful to polarize correctly.

12. Slide endbell or ferrule retaining nut down wire

bundle and screw onto shell/barrel. When properly

assembled the layout identification will be visible.

Circular

*Note: for CA-KE Assembly it is not necessary to remove the ceramic retaining ring used on size 16 and 12 con-

tacts for CA-KE providing that the crimp tool M22520/1-01 is used with the TH118 turret. However, the formica

ring must be removed if using the crimping tools.

When using the MS3191-1 (or CCT-1612) crimp tool with property locator, both the ceramic or formica retain-

ing ring for sizes 16 and 12 contacts must be removed. For sizes 8, 4, and 0 contacts, the ceramic or formica

retaining rings must be removed before crimping.

Contacts, Crimp Tools, Contact Part Numbers

Contacts and Crimp Tools

Contact Size

16 Pin/8S-16S

16 Pin//12-36

16 Socket/8S-16S

16 Socket/12-36

12 Pin

12 Socket

8 Pin

8 Socket

4 Pin

4 Socket

0 Pin

0 Socket

Part Number

030-1133-000

030-1082-000

031-0731-000

031-0706-000

030-1134-000

031-0732-000

030-1135-000

031-0733-000

030-1212-000

031-0770-000

030-1734-000

031-0975-000

Wire Accomm.

16-18-20

12-14

Crimp Tool

M22520/1-01 or MS3191-1

CBT600B or CBT600

6BT600B

Locator

Crimp Head*

TH118 Turret/L16-3191-2

—

TH118 Turret/L16-3191-9

—

TH118 Turret/L16-3191-2

—

TH118 Turret/L16-3191-11

—

TH118 Turret/L12-3191-5

—

TH118 Turret/L12-3191-1

—

CCHP8-7

CCH8-1

CCHP8-7

CCH8-1

CCHP4-7

CCH4-1

CCHP4-7

CCH4-1

CCHP0-7

CCH0-1

CCHP0-7

CCH0-1

Contact Size

16 Pin/8S-16S

16 Pin/12-36

16 Socket/8S-16S

16 Socket/12-36

12 Pin

12 Socket

8 Pin

8 Socket

4 Pin

4 Socket

0 Pin

0 Socket

Kit Part Number

038586-0000

038588-0000

038587-0000

038589-0000

038590-0000

038591-0000

038592-0000

038593-0000

038594-0000

038595-0000

031-1176-000

031-1177-000

* Applicable for contact sizes 8, 4, and 0.

Dimensions shown in inches (mm)

Specifications and dimensions subject to change

www.ittcannon.com

A-121