CS5.241, CS5.241-C1, CS5.241-S1
C-Line
24V, 5A, S
INGLE
P
HASE
I
NPUT
P
OWER
S
UPPLY
AC 100-120 / 200-240V Auto-select Input
Width only 32mm
Optional with Conformal Coated PC-boards (CS5.241-C1)
Optional with Spring-clamp Terminals (CS5.241-S1)
Efficiency up to 90.2%
Easy Fuse Breaking due to High Overload Peak Current
20% Output Power Reserves
Full Power Between -25°C and +60°C
Minimal Inrush Current Surge
3 Year Warranty
G
ENERAL
D
ESCRIPTION
The DIMENSION C-Line units are cost optimized power
supplies without compromising quality, reliability and
performance. The C-Line is part of the DIMENSION
power supply family, existing alongside the high
featured Q-Line.
The CS5.241 includes all the essential basic functions and
the devices have a power reserve of 20%. This extra
current may even be used continuously at temperatures
up to +45°C.
The most important features are the small size, high
efficiency and the wide temperature range.
The Auto-select input makes worldwide installation and
usage very simple. Defects or system failures caused by
wrongly set switches cannot occur.
High immunity to transients and power surges as well as
low electromagnetic emission and a large international
approval package for a variety of applications makes
this unit suitable for nearly every situation.
S
HORT
-
FORM
D
ATA
Output voltage
Adjustment range
Output current
DC 24V
24 - 28V
5A
6A
4.3A
5.1A
Output power
120W
144W
Output ripple
< 50mVpp
AC Input voltage
AC 100-120V /
200-240V
Mains frequency
50-60Hz
AC Input current
2.0 / 1.23A
DC Input voltage
-
Power factor
0.56 / 0.47
AC Inrush current
3 / 3A peak
Efficiency
89.4 / 90.2%
Losses
14.5 / 13.2W
Temperature range -25°C to +70°C
Derating *)
3W/°C
Hold-up time
80 / 78ms
Dimensions
32x124x117mm
Weight
500g / 1.1lb
at 24V, amb <60°C
at 24V, amb <45°C
at 28V, amb <60°C
at 28V, amb <45°C
ambient <60°C
ambient <45°C
20Hz to 20MHz
±10%
Auto-select input
±6%
at 120 / 230Vac
not allowed
at 120 / 230Vac
at 120 / 230Vac
at 120 / 230Vac
at 120 / 230Vac
operational
+60 to +70°C
at 120 / 230Vac
WxHxD
O
RDER
N
UMBERS
Power Supply
CS5.241
CS5.241-C1
CS5.241-S1
Accessory
ZM1.WALL
ZM13.SIDE
YRM2.DIODE
24-28V Standard unit
With conformal coated
pc-boards
with quick-connect
spring-clamp terminals
Wall mount bracket
Side mount bracket
Redundancy module
M
ARKINGS
IND. CONT. EQ.
UL 508
UL 60950-1
Class I Div 2
Marine
EMC, LVD
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
1/25
CS5.241, CS5.241-C1, CS5.241-S1
C-Line
24V, 5A, S
INGLE
P
HASE
I
NPUT
I
NDEX
Page
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
Intended Use .......................................................3
Installation Requirements...................................4
AC-Input...............................................................5
DC-Input...............................................................7
Input Inrush Current ...........................................7
Output .................................................................8
Hold-up Time.......................................................9
Efficiency and Power Losses..............................10
Lifetime Expectancy and MTBF.........................11
Functional Diagram...........................................11
Terminals and Wiring........................................12
Front Side and User Elements...........................13
EMC....................................................................14
Environment ......................................................15
Protection Features ...........................................16
Safety Features ..................................................16
Dielectric Strength ............................................17
Approvals...........................................................18
RoHS, REACH and Other Fulfilled Standards ...18
Page
20. Physical Dimensions and Weight ..................... 19
21. Accessories ........................................................ 20
21.1. ZM1.WALL - Wall Mounting Bracket.......20
21.2. ZM13.SIDE - Side Mounting Bracket........20
21.3. Redundancy Modules ...............................21
22. Application Notes............................................. 22
22.1. Peak Current Capability ...........................22
22.2. Back-feeding Loads ..................................23
22.3. External Input Protection.........................23
22.4. Parallel Use to Increase Output Power....23
22.5. Parallel Use for Redundancy ....................23
22.6. Series Operation .......................................24
22.7. Inductive and Capacitive Loads................24
22.8. Charging of Batteries ...............................24
22.9. Operation on Two Phases ........................24
22.10. Use in a Tightly Sealed Enclosure ............24
22.11. Mounting Orientations ............................25
The information presented in this document is believed to be accurate and reliable and may change without notice.
No part of this document may be reproduced or utilized in any form without permission in writing from the publisher.
T
ERMINOLOGY
, A
BREVIATIONS AND
D
EFINITIONS
PE and
T.b.d.
AC 230V
symbol
PE is the abbreviation for
Protective Earth
and has the same meaning as the symbol
This document uses the term “earth” which is the same as the U.S. term “ground”.
To be defined, value or description will follow later.
A figure displayed with the AC or DC before the value represents a nominal voltage with
standard tolerances (usually ±15%) included.
E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V)
A figure with the unit (Vac) at the end is a momentary figure without any additional
tolerances included.
As long as not otherwise stated, AC 100V and AC 230V parameters are valid at 50Hz mains
frequency. AC 120V parameters are valid for 60Hz mains frequency.
A key word indicating flexibility of choice with no implied preference.
A key word indicating a mandatory requirement.
A key word indicating flexibility of choice with a strongly preferred implementation.
.
Earth, Ground
230Vac
50Hz vs. 60Hz
may
shall
should
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
2/25
CS5.241, CS5.241-C1, CS5.241-S1
C-Line
24V, 5A, S
INGLE
P
HASE
I
NPUT
1. I
NTENDED
U
SE
This device is designed for installation in an enclosure and is intended for the general professional use such as in
industrial control, office, communication, and instrumentation equipment.
Do not use this power supply in equipment, where malfunction may cause severe personal injury or threaten human
life.
This device is designed for use in hazardous, non-hazardous, ordinary or unclassified locations.
The power supply does not fulfil the harmonic current standard EN61000-3-2. Do not use this power supply when the
following criteria apply:
a) the end-device is used within the European Union and
b) the end-device is connected to a public mains supply with a nominal voltage greater or equal 220Vac and
c) the power supply is:
- fitted in an end-device with an average input power greater than 75W or
- fitted in an end-device with a continuous input power greater than 75W or
- part of a lighting system.
Exception:
End-devices for professional applications with an input power > 1000W do not need to fulfill EN 61000-3-2.
Comments:
- The average input power must be determined in accordance with EN 61000-3-2.
- Industrial mains supplies with their own transformer are considered to be “non-public”.
- Where individual self-contained items of equipment are installed in a rack or case
(e.g. devices connected in parallel), they are regarded as being individually connected to the
mains supply. The rack or case need not be tested as a whole. Alternatively it is also permitted
to assess the whole rack or case. This is recommended for devices used in professional
applications with an input power greater than 1000W.
If PFC according to the Harmonics Standard EN 61000-3-2 is required, please use the QS5.241.
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
3/25
CS5.241, CS5.241-C1, CS5.241-S1
C-Line
24V, 5A, S
INGLE
P
HASE
I
NPUT
2. I
NSTALLATION
R
EQUIREMENTS
This device may only be installed and put into operation by qualified personnel.
This device does not contain serviceable parts. The tripping of an internal fuse is caused by an internal defect.
If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to
the factory for inspection.
Mount the unit on a DIN-rail so that the input terminals are located on the bottom of the unit. For other mounting
orientations see de-rating requirements in this document. See chapter 24.13.
This device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do
not cover ventilation grid (e.g. cable conduits) by more than 15%!
Keep the following installation clearances: 40mm on top, 20mm on the bottom, 5mm on the left and right sides are
recommended when the device is loaded permanently with more than 50% of the rated power. Increase this clearance
to 15mm in case the adjacent device is a heat source (e.g. another power supply).
A disconnecting means shall be provided for the output of the power supplies when used in applications according to
CSA C22.2 No 107.1-01.
WARNING
Risk of electrical shock, fire, personal injury or death.
- Do not use the power supply without proper grounding (Protective Earth). Use the terminal on the input block for
earth connection and not one of the screws on the housing.
- Turn power off before working on the device. Protect against inadvertent re-powering.
- Make sure that the wiring is correct by following all local and national codes.
- Do not modify or repair the unit.
- Do not open the unit as high voltages are present inside.
- Use caution to prevent any foreign objects from entering the housing.
- Do not use in wet locations or in areas where moisture or condensation can be expected.
- Do not touch during power-on, and immediately after power-off. Hot surfaces may cause burns.
Notes for use in hazardous location areas:
The power supply is suitable for use in Class I Division 2 Groups A, B, C, D locations.
WARNING EXPLOSION HAZARDS!
Substitution of components may impair suitability for this environment. Do not disconnect the unit or operate the
voltage adjustment unless power has been switched off or the area is known to be non-hazardous.
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
4/25
CS5.241, CS5.241-C1, CS5.241-S1
C-Line
24V, 5A, S
INGLE
P
HASE
I
NPUT
3. AC-I
NPUT
AC input
Mains network systems
AC input range
AC 100-120V /
Auto-select input
200-240V ±10%
TN, TT or IT
90-132Vac /
continuous operation, lower input voltage range
min.
180-264Vac
continuous operation, upper input voltage range
85-90Vac
short-tem or with reduced output current, see Fig. 3-5
264-300Vac
max. 500ms
no harm to the power supply with input voltages between 132 and 180Vac
max.
300Vac
continuous, IEC 62103
nom.
50–60Hz
±6%
typ.
75Vac
steady-state value, see Fig. 3-1
typ.
55Vac
steady-state value, see Fig. 3-1
See recommendations in chapter 22.3.
AC 100V
2.33A
0.58
2.9
740ms
8ms
25ms
400mV
AC 120V
2.0A
0.56
3.1
900ms
8ms
25ms
400mV
AC 230V
1.23A
0.47
3.7
720ms
8ms
25ms
400mV
nom.
Allowed voltage L or N to earth
Input frequency
Turn-on voltage
Shut-down voltage
External input protection
Input current
Power factor
*)
Crest factor
**)
Start-up delay
Rise time
typ.
typ.
typ.
typ.
typ.
typ.
Turn-on overshoot
max.
at 24V, 5A, see Fig. 3-3
at 24V, 5A, see Fig. 3-4
at 24V, 5A
see Fig. 3-2
at 24V, 5A const. current load, 0mF
load capacitance, see Fig. 3-2
at 24V, 5A const. current load, 5mF
load capacitance,, see Fig. 3-2
see Fig. 3-2
*) The power factor is the ratio of the true (or real) power to the apparent power in an AC circuit.
**) The crest factor is the mathematical ratio of the peak value to RMS value of the input current waveform.
Fig. 3-1
Input voltage ranges
Fig. 3-2
Turn-on behavior, definitions
P
OUT
Rated input ranges
max.
500ms
Input
Voltage
Shut-down
Turn-on
Lower
range
Upper
range
V
IN
(85) 90
132
180
264 300Vac
Start-up
delay
Rise
Time
Jul. 2015 / Rev. 2.0 DS-CS5.241-EN
All parameters are specified at 24V, 5A, 230Vac, 50Hz, 25°C ambient and after a 5 minutes run-in time unless otherwise noted.
www.pulspower.com Phone +49 89 9278 0
Germany
Overshoot
Output
Voltage
- 5%
5/25
