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| CSW SERIES

PANEL MOUNT

Features

• Ratings from 10A to 90A @ 24-280 VAC

•

3-32 VDC input range

•

Low off-state leakage current (snubberless)

• SCR output for heavy industrial loads

•

EMC Compliant for reliable operation in harsh environments

•

Replaces the CSD and CSE Series relays

• Improved SEMS screw and washer

• Redesigned housing with anti-rotation barriers

• Direct bond copper substrate

• Direct power lead frame

• Epoxy free design

PRODUCT SELECTION

Control Voltage

3-32 VDC

10A

CSW2410

25A

CSW2425

50A

CSW2450

75A

CSW2475

90A

CSW2490

ORDERING OPTIONS

CSW

Serires

CSW

Operating Voltage

24:

24-280 VAC

Rated Load Current

10:

10 Amps

75:

75 Amps

Termination

25:

25 Amps

90:

90 Amps

50:

50 Amps

-10

Blank:

Screw

Quick Connect (

Up to 50 Amps. Single pair [up to 25 Amps] Double pair [up to 50 Amps]

)

(1)

Hex standoffs for PC Board mounting

(2)

Overvoltage Protection

Blank:

Not Included

Included

(3)

Input Status LED

Blank:

Not Included

Included

Snubber

Blank:

Not Included

Included

Thermal Pad

Blank:

Not Included

Included

Switching Type

Blank:

Zero Voltage Turn-On

-10:

Instantaneous Turn-On

(4)

Required for valid part number

For options only and not

required for valid part number

Note:

Not all part number combinations are available.

Contact Crydom Technical support for information on

the availability of a specific part number.

Page 1

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OUTPUT SPECIFICATIONS

(5)

Description

Operating Voltage (47-440Hz) [Vrms]

(6)

Transient Overvoltage [Vpk]

Maximum Off-State Leakage Current @ Rated Voltage [mArms]

(7)

Minimum Off-State dv/dt @ Maximum Rated Voltage [V/µsec]

Maximum Load Current [Arms]

(8)

Minimum Load Current [mArms]

Maximum 1 Cycle Surge Current (50/60) [Apk]

Maximum On-State Voltage Drop @ Rated Current [Vrms]

Thermal Resistance Junction to Case (Rjc) [°C/W]

Maximum I² t for Fusing 50/60Hz (1/2 cycle) [A² sec]

Minimum Power Factor (at Maximum Load)

10 A

24-280

600

1.0

500

150

115/120

1.15

1.03

66/60

0.5

25 A

24-280

600

1.0

500

150

239/250

1.15

0.8

285/259

0.5

50 A

24-280

600

1.0

500

150

597/625

1.15

0.45

1770/1621

0.5

75 A

24-280

600

1.0

500

150

954/1000

1.15

0.3

4555/4150

0.5

90 A

24-280

600

1.0

500

150

1145/1200

1.15

0.27

6560/5976

0.5

INPUT SPECIFICATIONS

(5)

Description

Control Voltage Range

(9)

Minimum Turn-On Voltage

Must Turn-Off Voltage

Maximum Reverse Voltage

Typical Input Current

Nominal Input Impedance

Maximum Turn-On Time [msec]

(10)

Maximum Turn-Off Time [msec]

Parameters

3-32 VDC

3 VDC

1.0 VDC

-32 VDC

10 mA @ 12 VDC

Active Current Limiter

1/2 Cycle

GENERAL SPECIFICATIONS

(5)

Description

Dielectric Strength, Input/Output/Base (50/60Hz)

Minimum Insulation Resistance (@ 500 VDC)

Maximum Capacitance, Input/Output

Ambient Operating Temperature Range

Ambient Storage Temperature Range

Weight (typical)

Housing Material

Baseplate Material

Input Terminal Screw Torque Range (in-lb/Nm)

Load Terminal Screw Torque Range (in-lb/Nm)

SSR Mounting Screw Torque Range (in-lb/Nm)

Input/Load Terminal Screw Torque Range (in-lb/Nm)

(2)

Input/Output Terminal Screw Thread Size

Humidity

per IEC60068-2-78

LED Status Indicator (Color)

MTBF (Mean Time Between Failures) at 40°C ambient temperature

(11)

MTBF (Mean Time Between Failures) at 60°C ambient temperature

(11)

Parameters

4000 Vrms

Ohm

10 pF

-40 to 80 °C

-40 to 125 °C

2.6 oz (74.9 g)

UL94 V-0

Aluminum

13-15/1.5-1.7

18-20/2.0-2.2

w/”K” option 8-10 / 0.9-1.13

#6-32 UNC / #8-32 UNC

93% non-condensing

w/”G” option (green)

11,641,553 hours (1,328 years)

7,210,376 hours (823 years)

WIRING DIAGRAM

Load

(12)

1 ( )

2 ( )

Terminals

Recommended Wire Sizes

Wire Size

(Solid / Stranded)

24 AWG (0.2 mm

) / 0.2 [minimum]

2 x 12 AWG (3.3 mm

) / 3.3 [maximum]

20 AWG (0.5 mm

) / 0.518 [minimum]

Output

2 x 10 AWG (5.3

2 x 8 AWG (8.4

)

/ 5.3

Wire Pull-Out

Strength (lb)[N]

Input Current vs Input Voltage

Standard Regulated “DC” Input

Input Current (mA)

Input

OUTPUT

10 [44.5]

90 [400]

30 [133]

110 [490]

90 [400]

S O L I D S TAT E R E L AY

INPUT

)

/ 8.4 [maximum]

4 (–)

3 (+)

DC Input Voltage

Page 2

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EQUIVALENT CIRCUIT BLOCK DIAGRAM

-DC

(13)

Trigger

Circuit

(14)

(15)

+DC

Current

Limiter

MECHANICAL SPECIFICATIONS

(5)

Tolerances: ±0.02 in / 0.5 mm

All dimensions are in: inches [millimeters]

Screw Termination

1.1

[27.9]

0.49

[12.4]

Mounting

Hole/Slot

0.19 [4.9]

DIA.

0.89

[22.6]

Hex Standoff Termination (“K”

Option)

(2)

1.1

[27.9]

0.49

[12.4]

Mounting

Hole/Slot

0.19 [4.9]

DIA.

1.04

[26.4]

OUTPUT

1.88

[47.6]

S O L I D S TAT E R E L AY

1.7

[43.2]

2.25

[57.3]

1.88

[47.6]

S O L I D S TAT E R E L AY

1.70

[43.2]

2.25

[57.3]

INPUT

1.0

[25.4]

1.75

[44.5]

1.0

[25.4]

1.75

[44.5]

(4 places)

(2 places)

1.0

[25.4]

0.93

[23.6]

Quick Connect Termination (“F”

Option)

- Up to 25 Amp

(1)

Mounting

Hole/Slot

0.19 [4.9]

DIA.

1.58

[40.2]

0.49

[12.4]

Faston Terminal

(16)

0.25 x 0.032

Quick Connect Termination (“F”

Option)

- Up to 50 Amp

(1)

Mounting

Hole/Slot

0.19 [4.9]

DIA.

1.58

[40.2]

0.63

[16.0]

Faston Terminal

(16)

0.25 x 0.032

1.31

[33.4]

(2 places)

(4 places)

1.31

[33.4]

(2 places)

0.45

[11.4]

OUTPUT

1.88

[47.6]

S O L I D S TAT E R E L AY

1.7

[43.2]

2.25

[57.3]

1.88

[47.6]

S O L I D S TAT E R E L AY

1.7

[43.2]

2.25

[57.3]

INPUT

1.40

[35.6]

1.75

[44.5]

Faston Terminal

(16)

0.187 x 0.020

(2 places)

1.25

[31.8]

0.49

[12.4]

1.40

[35.6]

1.75

[44.5]

Faston Terminal

(16)

0.187 x 0.020

(2 places)

1.25

[31.8]

Page 3

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SURGE CURRENT INFORMATION

10 A

120

Surge Current (Amp)

0.01

0.1

Surge Duration (Secs)

Surge Current (Amp)

100

250

200

150

100

0.01

0.1

Surge Duration (Secs)

25 A

50 A

600

Surge Current (Amp)

400

300

200

100

0.01

0.1

Surge Duration (Secs)

1200

1050

900

750

600

450

300

150

0.01

Surge Current (Amp)

500

900

800

700

600

500

400

300

200

100

0.01

75 A

0.1

Surge Duration (Secs)

90 A

Surge Current (Amp)

Non repetitive peak surge current at Tj initial 40ºC.

0.1

Surge Duration (Secs)

THERMAL DERATE INFORMATION

10 A

3ºC/W

Load Current (Amps)

Ambient Temperature (ºC)

5ºC/W

No Heatsink

Load Current (Amps)

Ambient Temperature (ºC)

1.5ºC/W

25 A

2ºC/W

3ºC/W

0.7ºC/W

50 A

1ºC/W

1.5ºC/W

2ºC/W

Ambient Temperature (ºC)

75 A

0.5ºC/W

Load Current (Amps)

Ambient Temperature (ºC)

0.7ºC/W

1ºC/W

1.5ºC/W

0.5ºC/W

90 A

0.7ºC/W

1ºC/W

1.5ºC/W

Ambient Temperature (ºC)

Page 4

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AGENCY APPROVALS AND CERTIFICATIONS

Designed in accordance with the requirements of IEC 62314

IEC 61000-4-2 : Electrostatic Discharge – Level 3

IEC 61000-4-4 : Electrically Fast Transients – Level 3

IEC 61000-4-5 : Electrical Surges – Level 3

IEC 600068-2-6: Vibration 0.33mm and 0.75mm Amplitude over 10-55 Hz

IEC 600068-2-27: Shock Resistance 15g/11ms

E116949

LR81689

10143 UG

ACCESORIES

Protective Cover & Hardware Kits

Part number: KS101

Clear plastic cover compatible with all new

S1 designs. Safety covers provide added

protection from electric shock when

installing or checking equipment.

Recommended Accessories

Protective Cover

Cover

KS101

Hardware

Kit

HK1

HK4

Heat Sink

Part No.

HS501DR

HS301 / HS301DR

HS251

HS202 / HS202DR

HS201 / HS201DR

HS172

HS151 / HS151DR

HS122 / HS122DR

HS103 / HS103DR

HS101

HS073

HS072

HS053

HS033

HS023

Thermal Resistance

Lug Terminal Thermal Pad

[ºC/W]

5.0

3.0

2.5

2.0

1.7

1.5

1.2

1.0

0.7

0.5

0.36

0.25

Hardware Kit

TRM1

TRM6

HSP-1

HSP-2

Part number: HK4

Bag with 2 square brass accessories and 2

screw 8-32 x 5/8 for output. Used to mount

TMR1 lug terminals.

GENERAL NOTES

(1)

Single pair (up to 25 A) Double pair* (up to 50 A).

*Caution:

User must connect both pairs.

(2)

Option “K” is designed and tested for use with printed circuit boards or ring/fork terminals having a thickness between 0.031 and 0.093 inches (0.79 to 2.36 mm), and loads rated up to 50

Amps. For higher load currents, the “K” standoff temperature must not exceed 105°C. For additional application assistance please contact Crydom Technical Support.

(3)

Output will self trigger between 450-600Vpk, not suituable for capacitive loads.

(4)

Instantaneous turn-on version is not recomended for capacitive loads. Use zero turn-on only.

(5)

All parameters at 25°C unless otherwise speciﬁed.

(6)

For “S” option, operating voltage frequency is 47-63Hz.

(7)

For parts with option “S” maximum leakage current is 10mA.

(8)

Heat sinking required, see derating curves.

(9)

Increase minimum voltage by 1V for operations from -20 to -40°C.

(10)

Turn-on time for instantaneous turn-on version (”-10” option) is 0.1ms.

(11)

All parameters at 50% power rating and 100% duty cycle (contact Crydom tech support for detailed report).

(12)

Load can be wired to either SSR output terminal 1 or 2.

(13)

Elective Input Status LED, “G” option

(14)

Elective Overvoltage Protection, “P” option.

(15)

Elective Internal Snubber, “S” option.

(16)

Mechanical dimensions vary from G3 models.

For additional information or speciﬁc questions, contact Crydom Technical Support.

Page 5

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