*Notice
Product Drawing is not contract. This is only technical data.
This technical data may change internal description without any notice.
When you design final product please request us specification through our sales or distributors.
After you receive the specification, the contract is effective on signature of the specification.
CTR-3730-A
Precautionary Notes Regarding the Use of This Inverter
When using this product, give due consideration to the precautionary notes described below
and ensure a safe design. Inappropriate use may result in electric shock, injury or fire.
Warning
This product is subject to high voltage. Do not touch it while the power is on.
Failing to do so may result in electric shock.
Caution
This product is designed for lighting Cold Cathode Fluorescent Lamps.
Do not use it with any other load.
Store this product under the conditions defined in the specification document.
Do not store this product in an environment where dust, dirt or corrosive gas(salt,acid,base, etc.) is present.
This product is subject to high voltage. If there is a possibility that the user may touch the product,
provide a proper warning indication in order to draw the user's attention.
This product is designed for use with general electronic equipment.
If it is to be used with medical equipment that directly affects human life or for the control of
transportation equipment to which passengers entrust their lives, provide thorough fail-safe measures.
Consult us before using if this product is to be installed in a habitual vibration environment (vehicle, etc.).
Avoid using this product under high temperatures or high humidity or in an environment in which
dust, dirt or any corrosive gas (salt,acid,base, etc.) is present.
Also,be careful not to allow the formation of dew condensation. It may result in damage or electric shock.
If the product does not have a built-in protective circuit (circuit breaker, fuse, etc.),
it is recommended that a fuse be used at the input stage to prevent the generation of
smoke or fire in the event of a malfunction.
Even when the product has a built-in protective circuit (circuit breaker, fuse, etc.),
the circuit may not function properly due to inappropriate operating conditions or power-supply capacity.
It is recommended that an appropriate protective circuit (circuit breaker, fuse, etc.)
be provided separately from the built-in circuit.
Use the product only within the specified input voltage, output power, output voltage
and operating temperature ranges. Exceeding these values may result in damage, etc.
Provide a measure for the prevention of surge voltage due to lightning, etc.
Abnormal voltage may result in damage, etc.
To prevent problems from occurring as a result of a short circuit in the high voltage section, be sure to take
appropriate measures to prevent the entry of foreign substances into the inverter after it is installed.
This product is not designed to provide resistance to radiation.
In order to protect the inverter from vibration and shock, be sure to use all the mounting holes when installing
the inverter.
Ripples could be superimposed on the voltage and the current in the input source connected to the inverter ,
depending on the impedance in the input source, wiring, etc.
When you select an input source, please check waveforms, etc on the final set.
Please use all the mounting holes, because to defend the converter from vibration and impact.
Handling Precautions
This product uses thin wires. Observe the following precautions and handle it with care so
as not to cause wire breakage. Broken wire may result in damage, etc.
Do not stack multiple products on top of one another.
Do not allow the product to come in contact with tools, etc.
Do not apply excessive stress during installation.
It may cause chipping and cracking,resulting in damage, etc.
Provide clearance between the high-voltage section of this product and the frame body on which the product
is installed and also the conductor section as on page 2 , [1] ”Outline” .
Do not use the product after it has been dropped because there is the possibility that components have been
damaged.
No.
MATERIALS NAME
QU
MATERIAL
REMARK
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0538-A
NAME OF DRAWING
Product Drawing
DRAWING No.
CTR-3730-A
TSB-08-01-05(00) form-6(A4)
PAGE
1
<The specifications may be changed without any notice.>
1. Product Name
The product name is DC-AC Inverter unit CXA-0538-A.
2. Contents
Item
1.Appearance,Structure and Dimensions
Outline
Pin configration
2.Characteristics
Absolute Maximum Ratings
3.Electrical Characteristics
4.Test circuit
5.Reliability Test
6.Packing and Marking
7.Others
Test Cond
Std Warranty
Others
refer to [2]
refer to [3]
refer to [4]
refer to [5]
refer to [6]
5
5
6
7
8
refer to [1]
refer to [1]
3
4
Attched view
Page
refer to [7]
8
No.
MATERIALS NAME
QU
MATERIAL
REMARK
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0538-A
NAME OF DRAWING
Product Drawing
DRAWING No.
CTR-3730-A
TSB-08-01-05(00) form-6(A4)
PAGE
2
<The specifications may be changed without any notice.>
●Features●
・This
inverter is for Four lamps. It has Dimming function(PWM System) and Remote function.
・This
product has shutdown function.
It prevents from keeping generating the high voltage when the lamps open.(Refer Note.4-3.)
・With
lamp failure detector.
Normal Operation
: CN1-6=0V
Some Lamps Open : CN1-6=5V
・This
product adjusts the output current for the leakage current.
・The
high-voltage area (terminals and patterns) is coated with silicone so as to avoid the defects caused by dust.
・This
product is conformity to RoHS directive.(
※)
( ※)
Conformity to RoHS Directive:This means that, in conformity with EU Directive 2002/95/EC,
lead, cadmium, hexavalent chromium, and specific bromine-based flame retardants, PBB
and PBDE, have not been used,except for exempted applications.
[1] Outline
1-1. Outline
(3)
150±0.5
(3)
144±0.3
(3)
④
50±0.5
44±0.3
CN5
1
CXA-0538-A
U 9Z11
MADE IN JAPAN
CN2
③
1
1
③
CN4
T2
1
T1
Silicone
CN1
②
①
(3)
Silicone
1
CN3
④
8.5
MAX
(1)
a:55mm
part generating high voltage
(all the 55mm part from the edge of the board)
※
½:60mm
part generating high voltage
(all the 60mm part from the edge of the board)
※
※Please
secure 3mm or longer space distance from the high voltage generating area in all directions. Please see Note 1-3 for the details.
Unit : mm
4-φ2.5±0.2
4-φ5(GND)
Weight : 46.2g typ.
The dimensional deviation not instructed is assumed to be ±0.3mm
No.
①
②
③
④
Part Description
PCB
Input Connector CN1
Output Connector CN2,CN4
Output Connector CN3,CN5
Material
Composite (CEM-3)
S7B-PH-SM4-TB(LF)(SN)
SM02B-BHSS-1-TB(LF)(SN)
SM02(4.0)B-BHS-1-TB(LF) (SN)
Qu
1
1
2
2
Remark
UL94V-0 t=1.0
JST
JST
JST
Mates With
-
PHR-7
BHSR-02VS-1
BHR-02VS-1
※The
warp of the substrate is 2mm or less. (h)
PCB
h
Surface
Plate
No.
MATERIALS NAME
QU
MATERIAL
REMARK
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0538-A
NAME OF DRAWING
Product Drawing
DRAWING No.
CTR-3730-A
TSB-08-01-05(00) form-6(A4)
PAGE
3
<The specifications may be changed without any notice.>
1-2. Connector Configuration
Input side
Pin No.
CN1-1
CN1-2
CN1-3
CN1-4
CN1-5
CN1-6
(OUT PUT)
CN1-7
Symbols
Vin
GND
Vbr/Rbr
Ratings
10.8∼13.2V
0V
0∼1.9V
0∼20kΩ
0V/5V
Notes
Input Voltage
GND
Control/VR
The warning output
5V in abnormal
circumstances
0∼0.4V:OFF
2.5∼Vin V:ON
Output side
Pin No.
CN2-1
CN2-2
CN3-1
CN3-2
CN4-1
CN4-2
CN5-1
CN5-2
Symbols
V
HIGH
1
V
HIGH
2
V
LOW
1
V
LOW
2
V
HIGH
3
V
HIGH
4
V
LOW
3
V
LOW
4
Ratings
(585Vrms)
(585Vrms)
(3.8V)
(3.8V)
(585Vrms)
(585Vrms)
(3.8V)
(3.8V)
Notes
Output1
Output2
Output1 Return
Output2 Return
Output3
Output4
Output3 Return
Output4 Return
Vst
Vrmt
0V/2.5V∼Vin
Note1-1. Marking of TDK part No, Date code, Country of origin.
1) TDK part No., Date code, Country of origin, TDK-Lambda Logo, is marked on the transformer.
2) Date code example. (ex. Dec.11. 2009)
U
9
Z
1
1
Two digits of production day.
One digit of production month. (Oct. : X, Nov. : Y, Dec. : Z).
Last digit of production year.
Manufacturing base code
3) Country of origin code example. (ex. MADE IN JAPAN. MADE IN CHINA,MADE IN MALAYSIA).
Note1-2. For circuit connection, please prefer to test
circuit
diagram
[4].
Note1-3. Please use minimum of 3mm clearance (all directions) between inverter high voltage area and any conductors.
Please refer to mechanical drawing for marking of high voltage area.
Note1-4. Open voltage (strike voltage) is measured across the transformer secondary winding at no load as the reading at the
output connector would be less than the actual value.
Note1-5. If the start up voltage falls below Cold Cathode Tube strike voltage, the CCFL will not light up easily specially at
lower ambient temperature. Please review mounting instruction to avoid any abnormal operation due to
coupling/leakage capacitance of inverter high voltage area to any surrounding conductor.
Fig1.High Voltage Code
OK
LCD MODULE
CN5
NG
LCD MODULE
CN5
CN4
CN4
No.
MATERIALS NAME
QU
MATERIAL
REMARK
PRODUCT NAME or MODEL,TITLE
DC-AC INVERTER UNIT CXA-0538-A
NAME OF DRAWING
Product Drawing
DRAWING No.
CTR-3730-A
TSB-08-01-05(00) form-6(A4)
PAGE
4
<The specifications may be changed without any notice.>