SPECIFICATION CONTROL DRAWING
MATERIALS
1. INSULATION SLEEVE: Heat-shrinkable, flexible fluoro-elastomer, color-black.
2. INSULATION SLEEVE: Heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene
fluoride.
3. MELTABLE INSERT: Fluorocarbon-based thermoplastic.
4. CRIMP SPLICER:
AMP 1-322325-1 (Gray color)
Splice for Chromel wire
AMP 1-322325-0 (Green color)
Splice for Alumel wire
TITLE :
300 Constitution Drive
Menlo Park, CA 94025, USA
THERMOFIT
DEVICES
(22 – 16 GAUGE)
IN-LINE SPLICE SEALING SYSTEM,
CHROMEL-ALUMEL THERMOCOUPLE
DOCUMENT NO.:
DCR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS.
INCHES DIMENSIONS ARE BETWEEN BRACKETS.
Raychem reserves the right to amend this
ANGLES: N/A
TOLERANCES:
drawing at any time. Users should evaluate
0.00 N/A
the suitability of the product for their
ROUGHNESS IN
0.0 N/A
application.
MICRON
0 N/A
D-436-0133
REPLACES:
D001281
SCALE:
None
SIZE:
A
N/A
SHEET:
1 of 2
DRAWN BY:
DATE:
PROD. REV.
DOC ISSUE:
M. FORONDA
14-Nov.-00
A
1
If this document is printed it becomes uncontrolled. Check for the latest revision.
SPECIFICATION CONTROL DRAWING
APPLICATION
1. This assembly is designed to provide a sealed splice in Alumel-Chromel thermocouple cable conforming to
MIL-W-5846/1E-2/20-(AC). It need to be used only in areas where the splice is expected to be exposed to
temperature changes.
2. Parts are to be installed as outlined below.
ASSEMBLY PROCEDURE
1. Strip 2.10±0.1 inch of jacket from the end of the cables to be spliced.
2. Cut the Alumel conductor of one cable and the Chromel conductor of the second at a point 0.90±0.05 inch from
the cable jacket.
3. Strip all conductors 0.40±0.05 inch.
4. Place the Outer cover Sleeve over away from the splice area.
5. Place one Sealing Sleeve on the longer lead of each cable.
6. Crimp the conductors into the correct splice (color coded to match conductors). Use AMP Tool #46673 to make
crimp.
7. Center the Sealing Sleeves over the splices and heat, using a convection heater, until the sleeve recovers and the
sealing inserts melt and flow along the wire.
8. Center the Outer cover Sleeve over the assembly and heat until it recovers tightly onto the assembly.
TITLE :
300 Constitution Drive
Menlo Park, CA 94025, USA
THERMOFIT
DEVICES
(22 – 16 GAUGE)
IN-LINE SPLICE SEALING SYSTEM,
CHROMEL-ALUMEL THERMOCOUPLE
DOCUMENT NO.:
DCR NUMBER:
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MILLIMETERS.
INCHES DIMENSIONS ARE BETWEEN BRACKETS.
Raychem reserves the right to amend this
ANGLES: N/A
TOLERANCES:
drawing at any time. Users should evaluate
0.00 N/A
the suitability of the product for their
ROUGHNESS IN
0.0 N/A
application.
MICRON
0 N/A
D-436-0133
REPLACES:
D001281
SCALE:
None
SIZE:
A
N/A
SHEET:
2 of 2
DRAWN BY:
DATE:
PROD. REV.
DOC ISSUE:
M. FORONDA
14-Nov.-00
A
1
If this document is printed it becomes uncontrolled. Check for the latest revision.