Interconnect Solutions
Cannon, VEAM, BIW
Cannon
MIL-DTL-38999
Connectors
Cannon, VEAM, BIW
Defining and Championing Innovation
A Historical Achievement of Technology Leadership
Showcasing a portfolio of creativity, ITT’s “Engineered For Life” execution embraces products which have
become ubiquitous in a broad collection of markets including: Military/Aerospace, Civil Aircraft, Industrial
Instrumentation, Medical, Oil & Gas, Energy, Transportation, Telecom/Handset, Computer, Consumer, and
Automotive.
ITT’s rich interconnect history embraces contributions to both technological breakthroughs and social
movements. With one of the industry’s broadest product offerings, ITT’s interconnect products have
supported:
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Every Free World space mission, bringing the universe to our doorstep.
Motion picture, radio, and television equipment, serving laughter and entertainment to millions.
Commercial and military communications systems, linking the voices of the world.
Computerized tools, reshaping the information highway.
Aircraft, rapid transit, and automobiles, mobilizing our expanding society.
Oil and natural gas production, powering the world’s economies.
Agricultural equipment, attacking the roots of world hunger.
ITT Interconnect Solutions
ITT Interconnect Solutions is a division of the multi-
national ITT Corporation, a $9 billion dollar global
enterprise representing the brands Cannon, VEAM,
and BIW. Our connector portfolio remains the most
extensive in the industry offering the most reliable and
cost effective range of interconnect solutions. These
innovations have enabled ITT to provide products and
technologies to such markets as:
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Automotive
Computer/Consumer
Industrial/Instrumentation
Military/Aerospace
Oil Fields
Telecom/Handset
Transportation
to offer products at market driven prices. Our capabili-
ties, especially in robotics, computerized precision tool-
ing, Kaizen Project Management, Six Sigma tools, and
testing, give ITT the most optimized global manufac-
turing footprint in the interconnect industry.
The Custom Difference
As the industry leader in harsh environment intercon-
nect applications, ITT’s world class engineering teams
will work directly with our customers to design and
develop cost effective solutions for their applications.
In many cases we may modify one of our standard
designs to ensure a highly reliable solution where
timing is critical. Yet, in those cases where a complete
custom interconnect solution is required, ITT will work
with our customer’s Engineers to design an intercon-
nect solution which will be cost effective yet highly
reliable. As professional consultants, our Engineering
teams will provide a thorough systems and mechani-
cal analysis of any proposed solution. These analyses
provide our customers with sophisticated electrical
signal and mechanical characterizations to determine
the best solution for their application.
When you specify a Cannon, VEAM or BIW connector,
you can rely on a product designed, developed, and
manufactured to the highest quality and reliability
standards. This tradition of excellence is based on ITT’s
corporate culture of operating its businesses under the
principles of Six Sigma. At ITT, Six Sigma
is not just a quality philosophy but a complete
corporate culture that drives the entire business. Our
Value Based Management and Value Based Product
Development systems are two cornerstones that allow
for the development of both leadership and product
engineering principles, ensuring the correct industry
leading products are developed to the accepted
market driven lead times. These principles have
allowed ITT to become the market leader in all of our
business portfolios.
RoHS Compliance Information
ITT has implemented a strict parts control plan for all
ITT electronics plants worldwide that allows the
Cannon, VEAM, and BIW connector product portfolios
to meet the requirements of European Union Directive
2002/95/EC better know as the Reduction of
Hazardous Substances initiative. As appropriate,
specific Cannon, VEAM, and BIW products may be
ordered with an R prefix number which insures our
customers will receive RoHS compliant parts for their
commercial electronics applications and equipment.
Since most RoHS hazardous substances center around
specific metal plating and lead solder coatings, ITT's
products for RoHS compliance are available in the fol-
lowing plating finishes: black zincelectroless nickel,
stainless steel, Anodize over aluminum and Gold plat-
ing. It should be noted that gold plating would be rec-
ommended as the replacement for tin-lead solder
when ordering board mount connectors.
Six Sigma Manufacturing
ITT operates manufacturing facilities in the United
States, Germany, Italy, Mexico, China, Japan and the
UK, all of which have particular product area strengths
allowing ITT to offer a truly global footprint to our
customers. Our facilities are world class and
accom-
modate full vertical integration utilizing the latest
manufacturing technologies including: automated and
robotic machining centers, Super Market manufactur-
ing cells, Kanban pull systems, and automated electri-
cal, mechanical, and optical test and inspection equip-
ment. The combination of our manufacturing strength
and our advanced manufacturing facilities allows ITT
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Delivering solutions that perform ...
ITT offers an extensive array of connector and switch products and the ability to deliver standard or custom
solutions to meet the most stringent military requirements.
Our interconnect range includes sealed circulars, plastic and metal shell bayonet coupling circulars, miniature
metal shell circulars, PC board header connectors and sensor and direct device connectors. ITT is also a systems
supplier, providing value-added module and harness assemblies.
In addition to our MIL-DTL-38999 series, we also offer these connectivity solutions:
Cannon KPT / KPSE
Environmentally sealed miniature circular connectors
available in two versions: KPT (solder contact) and
KPSE (high performance crimp contact). Intermateable
and intermountable with all MIL-C-26482 connectors
and is available with many materials, finishes and
configurations.
Cannon Combo D-Sub
Product offering includes ability to integrate signal
and coax, high power, and high voltage.
Table of Contents
Specifications and Test Data . . . . . . . . . . . . . . . . .3-5
KJL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9
KJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-15
Cannon CA-Bayonet
Signal and power connectors with exceptional
sealing against the ingress of fluids and will
withstand the effects of high vibrations.
KJA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-18
Polarizing Positions . . . . . . . . . . . . . . . . . . . . . . . .19
Contact Arrangements . . . . . . . . . . . . . . . . . . . . . .20-21
Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 -24
Torque Values / Wire Dimensions . . . . . . . . . . . . .25
Backshells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-28
Cannon Microminiature
High performance and reliability with exceptional
versatility. Available in rectangular, circular and
strip configurations, many of our connectors meet
or exceed the applicable requirements of the
MIL-DTL-83513 specification.
ITT logo blocks and the composite ITT logo are registered
trademarks of ITT Industries. ©2005
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . .30
MIL-DTL-38999 Specifications . . . . . . . . . . . . . . .31
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
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Cannon KJL/KJ/KJA/KJB
MIL-DTL-38999 Series I, II, III Connectors
SERIES I
GROUNDING FINGERS
(Standard on Series I connector)
SERIES II
SHELL HARDWARE
is aluminum alloy
MONOBLOC
INSERT
WIRE SEALING
GROMMET
HIGH STRENGTH
MULTIPLE-TINE
METAL RETAINING CLIP
assures positive retention with
inwardly deflected tines that lock
securely behind contact shoulder
SERIES III
CLOSED ENTRY
SOCKET CONTACT
DESIGN
INSULATOR
TO SHELL SEAL
HIGH STRENGTH
MULTIPLE-TINE
METAL RETAINING CLIP
assures positive retention with
inwardly deflected tines that lock
securely behind contact shoulder
SIMPLE, STRONGER
CONTACTS
are designed to resist
bending and are
crimp terminated
WIRE SEALING
GROMMETS
PERIPHERAL
SEALING
GASKET
INSULATOR
TO SHELL SEAL
WIRE SEALING
GROMMETS
SIMPLE, STRONGER
CONTACTS
are designed to resist
bending and are
crimp terminated
PERIPHERAL
SEALING
GASKET
CLOSED ENTERY
SOCKET CONTACT
DESIGN
INTERFACIAL
SEAL
PERIPHERAL SEAL
around the connector interface is
designed to minimize compression
set when connectors are mated
SIMPLER, STRONGER
CONTACTS
are designed to resist bending
and are crimp terminated
HIGH STRENGTH
MULTIPLE-TINE
METAL RETAINING CLIP
assures positive retentin with
inwardly deflected tines that lock
securely behind contact shoulder
GROUNDING FINGERS
RESILIENT PIN
INTERFACIAL SEALS
feature individual raised seal
barriers around each pin contact
INTERFACIAL
SEAL
• Corrosion and zinc resistant shells of aluminum
alloy with cadmium and zinc over nickel plating
withstand a 500 hour salt spray exposure
• Rear release crimp snap-in contacts
• High contact density
• Standard MIL-C-39029 contacts, MIL-I-81969 appli-
cation tools and MIL-STD 1560 insert
arrangements
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Special/custom capabilities
100% scoop-proof - Series I and III
Light weight /Low Profile - Series II
Operates under severe high temperature vibration
testing through 200 C - engineered for high densi-
ty circuitry - Series III
• Interfacial seal helps prevent electrolytic erosion of
contacts - Series III
• Superior EMI shielding provides outstanding pro-
tection up to 65dB at 10 GHZ. - Series III
Specification Comparison
Design Criteria
Low Profile/Light Weight
Scoop Proof
Coupling System
Electrolytic Erosion
Durability (Cycles)
High Impact Shock
External Bending Moment
Shell Size 25
Random Vibration "J"
Sine Vibration
Sand, Dust, Ice
Shell Size
650 in/lbs
Ambient
30G, Ambient
yes
9-25
8-24
150 in/lbs
Ambient
1000 in/lbs
492 F
60G, -85 to +392 F
yes
9-25
Series I
no
yes
Bayonet
no
500
yes
Series II
yes
no
Bayonet
no
250
no
Series III
no
yes
Triple Lead Thread
yes
500
yes
Contact Rating
Crimp Well Data
Contact
Size
22D
22M**
22**
20
16
12
Test
Current
DC
Test Amperage
5
3
5
7.5
13
23
Maximum
Millivolt
Drop*
40
30
40
35
25
25
Well
Diameter
.0345 ± .0010
.0280 ± .0010
.0365 ± .0010
.0470 ± .0010
.0670 ± .0010
.1000 ± .0020
Well
Depth
.157/.141
.157/.141
.157/.141
.229/.209
.229/.209
.229/.209
* Maximum millivolt drop data is determined by measuring resistance of mated contacts from end to en
** For reference only
Dimensions shown in inches (mm)
Specifications and dimensions subject to change
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