8D Series
MIL-DTL-38999 Series III
8D Series - MIL-DTL-38999 Series III
Contents
Over view
• MIL-DTL-38999: A universal product platform
............
04
• 8D Series - Presentation
.......................................................
05
• Product overview
......................................................................
06
• A superior concept
..................................................................
07
• A performing MIL standard connector design
............
08
• Technical features & benefits
.............................................
09
• Contact layouts
.........................................................................
1
1
• Contact layouts (matrix)
.........................................................
1
5
Common Sec
tion
• Contents
........................................................................................
64
• Orientations
.................................................................................
65
• Panel cut-out
...............................................................................
65
• Crimp contacts
............................................................................
66
• Straight PC tail contacts
..........................................................
68
• Coaxial contacts #1
................................................................
69
2
• Solder cup
.....................................................................................
69
• Crimp contacts: 1500 mating
...............................................
69
• Wire wrap contacts
...................................................................
69
• Quadrax #8 contacts
................................................................
69
• Thermocouple contacts
...........................................................
70
• Dummy contacts
........................................................................
70
• Filler plugs
.....................................................................................
70
• Insertion and extraction tools
...............................................
71
• Crimping tools
.............................................................................
71
• Wiring instruction
.......................................................................
72
• Gaskets
..........................................................................................
74
• Plastic protective caps
.............................................................
74
ries
Standard Se
• Aluminum Series
Part numbers ................................................................
18
Dimensions ...................................................................
20
Backshells ......................................................................
23
Dummy receptacle .....................................................
28
Caps ................................................................................
29
Connectors weight ......................................................
30
• Composite Series
Part numbers ................................................................
32
Dimensions ...................................................................
34
Backshells ......................................................................
36
Connectors weight ......................................................
37
• Stainless Steel Series
Part numbers ................................................................
40
Dimensions ...................................................................
42
Connectors weight ......................................................
45
• Titanium Series
Part numbers ................................................................
48
Dimensions ...................................................................
49
Connectors weight ......................................................
52
• Bronze Series
Part numbers ................................................................
54
Dimensions ...................................................................
55
Backshells ......................................................................
58
Dummy receptacle .....................................................
62
Caps ................................................................................
63
s
Derived Serie
• Reinforced sealing Series
.......................................................
75
• Hermetic Series
..........................................................................
77
• Clinch nuts
....................................................................................
81
• Double flange
..............................................................................
85
• Optical ELIO
®
Contacts
............................................................
91
• RJ45/USB Series
.......................................................................
101
sion
Range Exten
10
• 8D8 / 8D9 Series
.......................................................................
1
10
• 8DB bulkhead feedthrough
...................................................
1
1
• 8D hermetic ELIO
®
feedthrough
..........................................
1 1
1
• 8D hermetic aluminum power & signal connector
......
1 1
1
• Coordinates for straight PC tail terminations
.................
1 2
3
8D Series - MIL-DTL-38999 Series III
MIL-DTL-38999: A universal product platform
Series
Series I: 8LT
980’s)
ec circular (1
D) M IL-sp
density (#22
►
High
roof
►
Scoop p
ayonet
ng system: B
►
Coupli
m nut
: screws or ja
of mounting
►
Method
minum alloy
►
Shell: Alu
or nickel
en cadmium
olive gre
►
Plating:
roved
►
QPL app
us layouts
►
Numero
T Series
Series I.5: 8S
ries I
as 38999 Se
e layouts
density - sam
►
High
ries I
version of Se
ht
►
Lightweig
t coupling
roof, bayone
►
Scoop p
m nut
: screws or ja
of mounting
►
Method
um alloy
Shell: Alumin
►
r nickel
n cadmium o
olive gree
►
Plating:
ation
rman specific
2 Ge
►
VG 9691
cification
Typhoon spe
0
►
J N 1 03
Series
Series II: 8T
9 Series I
IL-DTL-3899
rsion of M
►
Shor t ve
tweight
profile = ligh
►
Low
9
r (1 80’s)
-spec circula
ity M IL
s
►
High den
et coupling
proof, bayon
op
►
Non-sco
jam nut
g: screws or
of mountin
►
Method
alloy
anodized
ell: Aluminum
►
Sh
, nickel, hard
n cadmium
g: olive gree
►
Platin
roved
►
QPL app
us layouts
►
Numero
4
8D Series - MIL-DTL-38999 Series III
8D Series - Presentation
s II I: 8
38999 Serie
D Series
Since the early 80’s, Souriau is a major supplier of 38999 Series III, the screw-coupled
version of MIL-C-38999. Present on the main international programs, Souriau has
developed a range of products that meet the performance required in extreme
environments:
• Civil and military aeronautics
• Ground military
• Industrial
• Marine and offshore
This evolution of MIL-C-38999 allows:
• A high contact density up to 1
28 contacts #22D
• A quick screw coupling with self locking mechanism
• High resistance to harsh environments (vibration, 200°C)
Always at the cutting edge of innovation, Souriau’s teams have continuously improved
this range of connectors:
• Composite version in the 90’s (Its choice is recommended wherever weight is critical)
• Titanium version for weight saving and very high and mechanical resistance
• Today Souriau remains innovative with cadmium free and RoHS solutions.
In 2009 Souriau was the first to be QPL qualified for Zinc Nickel plating.
This product family is in accordance with MIL-DTL-38999 Series III, EN 3645, CECC
(standard for bronze shell), ... and also meets many customers’ standards (Rolls Royce,
ABS, BACC, ...)
5
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