D-Series
D-Series
CIRCUIT BREAKER
Designed for snap-on-back panel rail mounting on either a 35mm x 7.5mm, or a 35mm x 15mm Symmetrical
Din Rail, allowing rapid and simple mounting and removal of the breaker. It features recessed, wire-ready,
touch-proof, shock-resistant terminals, suitable for automatic screwdriver assembly, as well as “Dead Front”
construction characteristics.
Available with a Visi-Rocker two-color actuator, which can be specified to indicate either the ON or the
TRIPPED/OFF mode, or solid color rocker or handle type actuators. All actuator types fit in the same industry
standard panel cutouts.
Product Highlights:
Industrial Controls
0.02 - 50 Amps
Renewable Energy
480 VAC or 65 VDC
1-4 poles (Handle)
1-3 poles (Rocker)
Choice of Time Delays
DIN rail mounting
Precise temperature independent operation
Wiping contacts – mechanical linkage with two-step
Finger safe terminals
Common trip linkage between poles
ensures that an overload in one pole will trip all
adjacent poles
Typical Applications:
Carling Technologies, Inc.
60 Johnson Avenue, Plainville, CT
06062
Email:
sales
@
carlingtech.com
Application Support:
team2
@
carlingtech.com
Phone:
860.793.9281
Fax:
860.793.9231
www.carlingtech.com
2 |
D-Series Circuit Breaker - General Specifications
Maximum Voltage
AC, 480 wye/277 VAC
(See Table A), 50/60 Hz, 65VDC
Standard Current Coils 0.100, 0.250, 0.500, 0.750, 1.00,
2.50, 5.00, 7.50, 10.0, 15.0, 20.0,
25.0, 30.0, 35.0, 40.0 & 50.0.
Other ratings available -
consult factory.
Standard Voltage Coils DC - 6V, 12V; AC - 120V, other
ratings available, see ordering
scheme.
Insulation Resistance
Minimum of 100 Megohms at 500
VDC.
Dielectric Strength
UL, CSA: 1960 V 50/60 Hz for one
minute between all electrically
isolated terminals. D-Series circuit
breakers comply with the 8mm
spacing and 3750V 50/60 Hz
dielectric requirements from
hazardous voltage to operator
accessible surfaces and between
adjacent poles per Publications
EN 60950 and VDE 0805.
Resistance, Impedance Values from Line to Load Terminal
- based on Series Trip Circuit
Breaker
RESISTANCE PER POLE VALUES
from Line to Load Terminals
(Values Based on Series Trip Circuit Breaker)
Electrical
Endurance
Trip Free
Mechanical
Trip Indication
10,000 ON-OFF operations @ 6
per minute; with rated Current
and Voltage.
All D-Series Circuit Breakers will
trip on overload, even when
actuator is forcibly held in the ON
position.
The operating actuator moves
positively to the OFF position
when an overload causes the
breaker to trip.
Physical
Number of Poles
Internal Circuit Config.
Weight
Standard Colors
Mounting
Rocker Type: 1-3; Handle Type:
1-4
Switch Only and Series Trip with
current or voltage trip coils.
Approximately 128 grams/pole
(Approximately 4.57 ounces/pole)
Housing - Black; Actuator - See
Ordering Scheme.
Mounts on a standard 35mm
Symmetrical DIN Rail (35 x 7.5 or
35 x 15mm per DIN EN5002).
Environmental
CURRENT
(AMPS)
TOLERANCE
(%)
Designed and tested in accordance with requirements of
specification MIL-PRF-55629 & MIL-STD-202 as follows:
Shock
Withstands 100 Gs, 6ms, sawtooth
while carrying rated current per
Method 213, Test Condition “I”.
Instantaneous and ultra-short
curves tested @ 90% of rated
current.
Vibration
Withstands 0.060” excursion from
10-55 Hz, and 10 Gs 55-500 Hz,
at rated current per Method 204C,
Test Condition A. Instantaneous
and ultra-short curves tested at
90% of rated current.
Moisture Resistance
Method 106D, i.e., ten 24-hour
cycles @ + 25°C to +65°C, 80-
98% RH.
Salt Spray
Method 101, Condition A (90-95%
RH @ 5% NaCl Solution, 96 hrs).
Thermal Shock
Method 107D, Condition A (Five
cycles @ -55°C to +25°C to +85°C
to +25°C).
Operating Temperature -40° C to +85° C
0.10 - 5.0
5.1 - 20.0
20.1 - 50.0
15
25
35
Pulse Tolerance Curves
*Manufacturer reserves the right to change product specification without prior notice.
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
D-Series Circuit Breaker - General Specifications
| 3
Electrical Tables
Table A:
Lists UL Recognized, CSA Accepted and VDE Certified configurations and performance capabilities as a
Component Supplementary Protector.
Notes:
1
DC and 1 Phase 277 V ratings are 1 or 2 poles breaking. Three phase ratings are 3 poles breaking.
2
Requires branch circuit backup with a UL LISTED Type K5 or RK5 fuse rated 15A minimum and no more than 4 times full
load amps not to exceed 150 A for 250V rating and 125 A for 277 and 480 V ratings.
3
UL recognition and CSA Acceptance at 480 volts refers to 3 and 4 pole versions, used only in a 3 phase WYE connected
circuit or 2 pole versions connected with 2 poles breaking 1 phase and backed up with series fusing per note 2
Agency Certifications
UL Recognized
UL Standard 1077
Component Recognition Program
as Protectors, Supplementary
(Guide QVNU2, File E75596)
Switches, Industrial Control
(Guide NRNT2, File E148683)
CSA Accepted
Component Supplementary
Protector under Class 3215 30,
File 047848 0 000
CSA Standard C22.2 No. 235
EN60934, VDE 0642 under File
No. 10537
UL Listed
UL Standard 508
VDE Certified
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
4 |
D-Series Circuit Breaker - Handle & Rocker – Ordering Scheme
1
Series
D A 3
2
Actuator
3
Poles
4
Circuit
B0
5
Frequency
& Delay
10
6
Current Rating
450
CODE
7
Terminal
1 2 1
8
Actuator
Color
9
Mounting/
Voltage
10
Agency
Approval
C
1 SERIES
D
2 ACTUATOR
1
Handle
2
7 CURRENT RATING (AMPERES)
9
020
025
030
050
075
080
085
210
215
220
225
230
235
240
245
250
255
260
265
270
AMPERES
A
Handle, one per pole
B
Handle, one per multipole unit
Visi-Rocker
3
C
Indicate ON, vertical legend
D
Indicate ON, horizontal legend
E
Indicate ON, no legend (VDE approval not available with no legend)
F
Indicate OFF, vertical legend
G
Indicate OFF, horizontal legend
H
Indicate OFF, no legend (VDE approval not available with no legend)
Single Color Rocker
3
J
Vertical legend
K
Horizontal legend
L
No legend (VDE approval not available with no legend)
0.020
0.025
0.030
0.050
0.075
0.080
0.085
0.100
0.150
0.200
0.250
0.300
0.350
0.400
0.450
0.500
0.550
0.600
0.650
0.700
275
280
285
410
512
413
414
415
517
420
522
425
527
430
532
435
436
440
445
547
0.750
0.800
0.850
1.000
1.250
1.300
1.400
1.500
1.750
2.000
2.250
2.500
2.750
3.000
3.250
3.500
3.600
4.000
4.500
4.750
A48
A65
J06
J12
J18
450
455
460
465
470
572
475
480
485
490
495
610
710
611
711
612
712
613
614
615
5.000
5.500
6.000
6.500
7.000
7.250
7.500
8.000
8.500
9.000
9.500
10.000
10.500
11.000
11.500
12.000
12.500
13.000
14.000
15.000
J24
J48
K20
L40
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
632
635
640
645
650
16.000
17.000
18.000
19.000
20.000
21.000
22.000
23.000
24.000
25.000
26.000
27.000
28.000
29.000
30.000
32.000
35.000
40.000
45.000
50.000
OR VOLTAGE COIL (NORMAL RATED VOLTAGE)
7
CODE
A06
A12
A18
A24
A32
6 DC, 5 DC
12 DC, 10 DC
18 DC, 15 DC
24 DC, 20 DC
32 DC, 25 DC
AMPERES
48 DC, 40 DC
65 DC, 55 DC
6 AC, 5 AC
12 AC, 10 AC
18 AC, 15 AC
24 AC, 20 AC
48 AC, 40 AC
120 AC, 65 AC
240 AC, 130 AC
7 TERMINAL
1
#10 Screw & Pressure Plate for Direct Wire Connection
2
#10 Screw without Pressure Plate
8 ACTUATOR COLOR & LEGEND
Actuator or
Visi-Color Marking:
Marking Color:
Single Color
Color
I-O ON-OFF Dual Rocker/Handle
White
A B
1
Black
Black
C D
2
White
Red
F
G
3
White
Green
H J
4
White
Blue
K L
5
White
Yellow
M N
6
Black
Gray
P Q
7
Black
Orange
R S
8
Black
9 MOUNTING / VOLTAGE
MOUNTING STYLE
Threaded Insert
1
6-32 x 0.195 inches
C
8
6-32 X 0.195 inches
2
ISO M3 x 5mm
D
8
ISO M3 x 5mm
3 POLES
1
One
2
Two
4 CIRCUIT
A0
Switch Only (No Coil)
4
B0
Series Trip (Current)
C0
Series Trip (Voltage)
5 FREQUENCY & DELAY
03
DC 50/60Hz, Switch Only
10
5
DC Instantaneous
11
DC Ultra Short
12
DC Short
14
DC Medium
16
DC Long
20
5
50/60Hz Instantaneous
21
50/60Hz Ultra Short
22
50/60Hz Short
24
50/60Hz Medium
3
4
Three
Four
Visi-Rocker
(Actuator Black)
7
White
N/A
Red
Green
Blue
Yellow
Gray
Orange
26
32
34
36
42
6
44
6
46
6
52
6
54
6
56
6
50/60Hz Long
DC, 50/60Hz Short
DC, 50/60Hz Medium
DC, 50/60Hz Long
50/60Hz Short, Hi-Inrush
50/60Hz Medium, Hi-Inrush
50/60Hz Long, Hi-Inrush
DC, Short, Hi-Inrush
DC, Medium, Hi-Inrush
DC, Long, Hi-Inrush
VOLTAGE
< 300
≥ 300
< 300
≥ 300
Notes:
1
Handle breakers available up to four poles. Rocker breakers available up to three poles.
2
Actuator Code:
A: Multi-pole units factory assembled with common handle tie.
B: Handle location as viewed from front of breaker:
2 pole - left pole
3 pole - center pole
4 pole - two handles at center poles
3
Multipole rocker breakers have one rocker per breaker, as viewed from the front of the
panel. Two pole - left pole. Three pole - center pole
4
≤ 30A, select Current Rating code 630. 31-50A, select Current Rating code 650.
5
Voltage coil only available with delay codes 10 & 20.
6
Available to 50A max with circuit code BO only.
7
Color shown is visi and legend with remainder of rocker black.
8
≥ 300V: Three pole breaker 3Ø or 2 pole breaker 1Ø, UL/CSA limited to 30 FLA max.
9
VDE Approval requires Dual (I-O, ON-OFF) or I-O markings
10 AGENCY APPROVAL
C
UL Recognized & CSA Accepted
D
9
VDE Certified, UL Recognized & CSA Accepted
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
D-Series Circuit Breaker - Circuit & Terminal Diagram
| 5
Circuit & Terminal Diagrams: in. [mm]
Notes:
1
All dimensions are in inches [millimeters].
2
Tolerance ±.020 [.51] unless otherwise specified.
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
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