Dura-Con
TM
Hermetic Connectors
Standard Connectors With
High Performance Hermetic Seals Catalog
cinch.com
Cinch Dura-Con™ Hermetic Connectors offers a high performance hermetic
seal designed into our standard Dura-Con™ Connector
Features
•
•
•
Both Plug and Socket available in 9, 15, 21, 25, 31, 37 and
51 positions
Aluminium shell provides extra strength and EMI/RFI
shielding capability
Rugged twist-pin contacts resistant to shock and vibration
make metal shell
Dura-Con™ an excellent choice for harsh environments
Hermetic seal achieved through Cinch Hermetic compound
Tested to Mil-DTL-83513
Pigtail and Solder Cup variations only
Current Rating: 3 Amps maximum
Withstanding Voltage: 600 VAC RMS @ sea level
Contact Resistance: 8 milliohms maximum
Materials
•
•
•
•
•
•
•
•
•
•
Insulator: UL94V-0 rated glass-filled polyester or diallyl phthalate
Contacts: Pins - Copper alloy, sockets - Copper alloy (machined)
Contact Plating: 1.27 micron gold as per Mil-G-4204
Shell: Aluminium alloy
Shell Plating: Electroless nickel and cadmium
Hermetic Seal: Cinch Hermetic compound
Sealing: Fluoro Silicone ‘O’ ring seal
Operating Temperature: -55°C to +125°C
Hermetic Seal: 1 x 10-8cc/sec @ 1 Atmosphere Helium
Individual Contact: 6 oz. (170.40g) maximum insertion
force 0.5 oz. (14.20g) minimum withdrawal
•
•
•
•
•
•
Environmental
Electrical
Mechanical
Connector Performance Specifications
Property
Current Rating
Dielectric Withstanding Voltage Sea level
Contact Resistance
Low Level Contact resistance
Insulation Resistance
Magnetic Permeability
Mating Force
Unmating Force
Contact Retention
Operating Temperature
Durability
Salt Spray (corrosion)
Crimp Tensile Strength
Wire Type M22759/11
Wire Type M22759/33
Shock
Vibration
Minimum Hermetic Leakage Rate
Moisture Permeation
Requirement
3 Amp maximum
900 VAC
8 milliohms maximum
32 milliohms maximum
5000 megohms minimum
2.0 μmaximum
(10 ounces max.) x (# of contacts)
0.5 ounces min.) x (# of contacts)
5 pounds minimum
-55°C. to 125°C.
500 mating cycles minimum
48 hours
5 pounds minimum
10 pounds minimum
50 G’s
20 G’s
1 x 10-8 mbar 1/s
0.5% in 168 hrs
Mil-STD-1344, Method 2004, Condition E
Mil-STD-1344, Method 2005, Condition IV
Mil-DTL-83515, Para 4.5.16
Mil-DTL-1344, Method 2004, Condition E
Mil-DTL-83513, Para 4.5.20
Mil-STD-1344, Method 3001
Mil-STD-202, Method 307
Mil-STD-1344, Method 3002
Mil-STD-1344, Method 3003
ASTM A342
Mil-DTL-83513
Mil-DTL-83513
Mil-STD-1344, Method 2007
Test Method
Mating Unmating Force
No. of Contacts
Maximum Mating Force
9
5.63 lbs
2.56 kg
0.28 lbs
Minimum Unmating Force
0.13 kg
15
9.38 lbs
4.26 kg
0.47 lbs
0.21 kg
21
13.13 lbs
5.96 kg
0.66 lbs
0.30 kg
25
15.63 lbs
7.10 kg
0.78 lbs
0.35 kg
31
19.38 lbs
8.80 kg
0.97 lbs
0.44 kg
37
23.13 lbs
10.50 kg
1.16 lbs
0.53 kg
51
31.88 lbs
14.47 kg
1.59 lbs
0.72 kg
100
62.50 lbs
28.38 kg
3.13 lbs
1.42 kg
DURA-CON
TM
METAL SHELL
Connector Dimensions - Mating view of pin insert. (Use reverse order for socket side)
Plug Arrangement
Socket Arrangement
Socket Arrangement
No. of
Contacts
mm
A
Max.
inches
B
± 0.25 (0.010”)
mm
inches
C
± 0.127 (0.005”)
mm
inches
D
± 0.20 (0.008”)
mm
inches
E
± 0.20 (0.008”)
mm
inches
F
± 0.20 (0.008”)
mm
inches
9 Plug
9 Socket
15 Plug
15 Socket
21 Plug
21 Socket
25 Plug
25 Socket
31 Plug
31 Socket
37 Plug
37 Socket
51 Plug
51 Socket
100 Plug
100 Socket
8.4
10.06
12.27
13.87
16.08
17.68
18.62
20.22
21.16
24.03
26.24
27.84
24.97
26.57
0.333
0.396
0.483
0.546
0.633
0.696
0.733
0.796
0.883
0.946
1.033
1.096
0.983
1.046
19.65
19.65
23.45
23.45
27.25
27.25
29.85
29.85
33.65
33.65
37.45
37.45
36.15
36.15
0.774
0.774
0.923
0.923
1.073
1.073
1.175
1.175
1.325
1.325
1.474
1.474
1.423
1.423
14.35
14.35
18.16
18.16
21.97
21.97
24.51
24.51
28.32
28.32
32.13
32.13
30.86
30.86
0.565
0.565
0.715
0.715
0.865
0.865
0.965
0.965
1.115
1.115
1.265
1.265
1.215
1.215
31.68
31.68
34.16
34.16
39.15
39.15
41.66
41.66
44.13
44.13
49.12
49.12
48.50
48.50
1.247
1.247
1.345
1.345
1.541
1.541
1.640
1.640
1.737
1.737
1.934
1.934
1.909
1.909
17.00
17.00
17.00
17.00
17.00
17.00
17.00
17.00
17.00
17.00
17.00
17.00
18.10
18.10
0.670
0.670
0.670
0.670
0.670
0.670
0.670
0.670
0.670
0.670
0.670
0.670
0.713
0.713
7.50
7.50
7.50
7.50
7.50
7.50
7.50
7.50
7.50
7.50
7.50
7.50
8.60
8.60
0.295
0.295
0.295
0.295
0.295
0.295
0.295
0.295
0.295
0.295
0.295
0.295
0.339
0.339
Consult Cinch Connectors Ltd
Consult Cinch Connectors Ltd
DURA-CON
TM
MOUNTING HARDWARE
Mating view of pin insert. (Use reverse order for socket side) - 9 to 51 Way only
Recommended Torque Tightening
For tightening jackpost (4-40 UNC) into connector, 0.45 Nm / 0.55 Nm (4/5 in. lb)
Recommended torque for tightening jackscrew of mating connnector (2-56 UNC)
into jackpost, 0.23 Nm / 0.28 Nm (2/2.5 in. lb)
Jackpost
Part Number
DN00008 08
DN00008 12
DN00008 16
DN00008 24
Panel Thickness
mm
0.8
1.2
1.6
2.4
inches
0.031
0.047
0.063
0.094
mm
0.65/0.60
1.05/1.00
1.45/1.40
2.25/2.20
A
inches
0.026/0.024
0.041/0.039
0.057/0.055
0.089/0.087
mm
4.6
5.0
5.4
6.2
B
inches
0.181
0.197
0.213
0.244
Panel Mounting Details
Jackpost
Part Number
DN00008 08
DN00008 12
DN00008 16
DN00008 24
Panel Thickness.
±0.05 (.002)
mm
0.7
1.1
1.5
2.3
inches
0.028
0.043
0.059
0.091
No. Ways
A
+.10 (.004)
mm
B
+.10 (.004)
mm
6.32
6.32
6.32
6.32
6.32
6.32
7.42
inches
0.249
0.249
0.249
0.249
0.249
0.249
0.292
C
±0.05 (.002)
mm
14.35
18.16
21.97
24.51
28.34
32.13
30.86
inches
0.565
0.715
0.865
0.965
1.116
1.265
1.215
mm
35.0
37.0
42.0
45.0
47.0
52.0
52.0
D
(MIN)
inches
1.378
1.457
1.654
1.772
1.850
2.047
2.047
mm
20.0
20.0
20.0
20.0
20.0
20.0
22.0
E
(MIN)
inches
0.787
0.787
0.787
0.787
0.787
0.787
0.866
inches
0.398
0.548
0.698
0.798
0.948
1.098
1.048
9
15
21
25
31
37
51
100
10.11
13.92
17.73
20.27
24.08
27.89
26.62
Consult Cinch Connectors Ltd
HOW TO ORDER
Mating view of pin insert. (Use reverse order for socket side)
Contact Arrangements
Ordering Information
Series Dura-Con
TM
Cinch Dura-Con
TM
D Connector
Insulator Type
C = Diallyl Phthalate Glass-Reinforced
D = Thermoplastic Glass-Reinforced
Mounting Type
H = Hermetic
No. of Contacts
9, 15, 21, 25, 31, 37, 51
Contact Type
P = Pin (Plug)
S = Socket (Receptacle)
Wire Size in AWG
4 = 24 AWG Solid Copper
5 = 25 AWG Solid Copper
S = Solder cup (Skip to Mounting Hardware)
Wire Type
C = Solid Copper (Uninsulated)
(Consult factory for non-standard wire types) *** - Length Tolerance: solid wire = ± 3/32”
DC
D
H
37
P
5
C
3
0.5
B
N
Shell Plating
No Letter = CAD
N = Electroless Nickel
Mounting Hardware
B = No Hardware
*Hardware purchased separately
Lead Length in inches***
0.5 Solid copper wire only
1.0 Solid copper wire only
2.0 Solid copper wire only
***Additional length consult Cinch
Insulation Colour or Wire finish
3 = Tin-Plated
4 = Gold-Plated
