NEW
7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed)
DF22 Series
Complete
Locking
Function
Completely
enclosed
locking system
Protection from
shorts circuits
between adjacent
Contacts
s
Features
1. 30 A maximum current
Single position connector can carry current of 30 A with #10 AWG
conductor. Please refer to Table #1 for current ratings for multi-
position connectors using other conductor sizes.
Prevention of Incorrect Connections
qR
Type
(Guide key: right side, Color: black)
2. Complete Locking Function
Reliable interior lock protects mated connectors from
accidental disconnection.
3. Prevention of Incorrect Connections
To prevent incorrect connection when using multiple connectors
having the same Number of contacts, 3 product types having
different mating configurations are available.
4. Molded-in contact retention tabs
Handling of terminated contacts during the crimping is easier
and avoids entangling of wires, since there are no protruding
metal tabs.
qStandard
Type
(Guide key: inside, Color: natural)
5. Prevention of incorrect board placement
Built-in posts assure correct connector placement and
orientation on the board.
6. Supports encapsulation
Connectors can be encapsulated up to 10 mm without affecting
the performance.
7. Prevention of Short Circuits Between Adjacent Contacts
Each Contact is completely surrounded by the insulator
housing electrically isolating it from adjacent contacts.
qL
Type
(Guide key: left side, Color: red)
8. Increased Retention Force of Crimped Contacts and
confirmation of complete contact insertion
Separate contact retainers are provided for applications where
extreme pull-out forces may be applied against the wire or when a
visual confirmation of the full contact insertion is required.
9. Full Line of Crimp Socket Contacts
Realizing the market needs for multitude of different applications, Hirose
has developed several variants of crimp socket contacts and housings.
Continuous development is adding different variations. Contact your
nearest Hirose Electric representative for latest developments.
*The
photographs on the left show header (the board dip side),
the photographs on the right show the socket (cable side).
*The
guide key position is indicated in position facing
the mating surface of the header.
10. In-line Connections
Connectors can be ordered for in-line cable connections. In addition,
assemblies can be placed next to each other allowing 4 position total
(2
∞
2) in a small space.
s
Applications
Office equipment, power supplies for industrial, medical
and instrumentation applications, variety of consumer
electronic, and electrical applications.
11. Listed by UL, C-UL, and TÜV.
2004.5
1
sProduct
Specifications
Current
rating
Ratings
AWG10
Number of contacts
1
30A
2
25A
3
25A
4
22A
5
22A
Specification
UL/C-UL
TÜV
AWG12
25A
20A
20A
18A
18A
AWG14
AWG16
20A
15A
18A
15A
18A
15A
15A
13A
15A
13A
AC/DC 1000V
AC/DC
600V
AC/DC
600V
Operating temperature range -35ç to 85ç (Note 1)
Operating humidity range 20% to 80%
Storage temperature range -10ç to 60ç (Note 2)
Storage humidity range 40% to 70% (Note 2)
UL/C-UL/TÜV
UL
C-UL
TÜV
File No. and Recognition No.
: E52653
: E52653
: R9950703
Voltage
rating
Item
1. Contact resistance
2. Insulator resistance
3. Withstanding voltage
Specification
Contact resistance(Initial value): 5 m ohms max.
1000 M ohms min.
No flashover or Insulator breakdown
0.3N min., 5N max.
Contact resistance of 10 m ohms max.
No electrical discontinuity of 1
µs.
min.
No electrical discontinuity of 1
µs.
min.
Contact resistance 10 m ohms max.
Contact resistance of 10 m ohms max.
No deformation of the insulator parts affecting performance
20mV max., 1mA
1000 V DC
2500 V AC for 1 minute
Condition
4. Insertion-Extraction force (per contact)
5. Durability (mating/unmating)
6. Vibration
7. Shock
8. Humidity
9. Temperature cycle
10. Resistance to Soldering heat
Measured with a steel pin of 1.6 x 0.8
±
0.002 thickness
30 cycles
Frequency 10 to 55 Hz, single amplitude of 0.75 mm, 3 axis, duration of 2 hours
Acceleration of 490 m/s
2
, 11 ms duration, sine half-wave waveform, 3 cycles in each of the 3 axis.
Temperature 40ç
±
2ç, 90% to 95% RH, 96 hours
(-55ç: 30 minutes➝ 5 to 35ç: 5 minutes➝85ç: 30 minutes➝5 to 35ç: 5 minutes) for 5 cycles
Re-flow solder temperature 250ç, for 10 seconds
Manual soldering: Soldering iron temperature 300ç, 3 seconds
Note 1: Current rating of header is 30A (1 pos.) and 25A (2 to 5 pos.)
Note 2: Includes temperature rise caused by the current flow.
Note 3: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature Range and Humidity
range covers non- conducting condition of installed connectors in storage, shipment or during transportation.
sMaterials
Product
Sockets
Crimp contacts
Headers
Part
Insulator
Contacts
Insulator
Contacts
Material
Polyamide
High conductivity copper alloy
Polyamide (Glass reinforced)
High conductivity copper alloy
Finish
Color: Natural white
Tin-lead plated
Color: Natural beige
Tin-lead plated
(Note 1)
(Note 2)
(Note 1)
(Note 2)
Remarks
UL94V-0
----------
UL94V-0
----------
Note 1: Standard Color, colors of the differing coupling forms are black for DF22R and red for DF22L.
Note 2: Hirose Electric's plating incorporate anti-whisking compounds.
sOrdering
Information
qSocket,
Header
qContacts
DF22 B L - 2 S - 7.92 C
1
2
3
4
5
6
7
4
Number of contacts : 1 to 5
5
Connector type
S
DS
P
EP
DEP
RS/P
6
Contact pitch
7
Type of housing
C
DSA
DS
No letter
DF22 A - 1416 SCF
1
8
9
8
Applicable Cable
Blank : UL1430
A
: UL1015
9
Applicable Conductor
1416 : AWG 14 to AWG 16
1012 : AWG 10 to AWG 12
10
Packaging
SCF : Socket contacts / Reel
SC : Socket contacts / Bag
PCF : In-line plug contacts / Reel
PC : In-line plug contacts / Bag
10
1
Series name: DF22
2
Form Type
Sockets
Blank : Standard height, standard lock (Type I)
B : Long type, standard lock (Type III)
C : Long type, ergonomic lock (Type IV)
In-line Plugs
Blank : With panel stop
A : Without panel stop
3
Guide key type
Blank : Inside (Color: natural)
R : Right side (Color: black)
L : Left side (Color: red)
: Socket
: Double-row socket
: Header
: In-line plug
: Double-row in-line plug
: Retainer
: 7.92 mm
: Crimp housing
: Straight header
: Right-angle header
: Retainer
2
sCrimp
Sockets (Standard Type)
Shown with terminated and installed contacts.
Shown with terminated and installed contacts.
1 Pos.
7.7
8
2 to 5 Pos.
P=7.92
A
B
Type
1
Standard lock
14.5
Contact No. 1
20
10.4
20
Type
1
Standard lock
(11.55)
Cavity No.
A
1
No. of contacts
indicator
(11.55)
Contact No. 1
indicator
A
3
14.5
7.7
Cavity No.
No. of contacts
indicator
s
Type I
Height: Standard type, Standard lock
Note: The part number and CL No. have changed to accommodate
the product form change of the 2 to 5 pos. types.
Standard Type (Guide Key: Inside, Color: White)
Part Number
DF22-1S-7.92C(28)
DF22-2S-7.92C(28)
DF22-3S-7.92C(28)
DF22-4S-7.92C(28)
DF22-5S-7.92C(28)
CL No.
680-1012-2-28
680-1004-4-28
680-1005-7-28
680-1006-0-28
680-1007-2-28
Number of contacts
1
2
3
4
5
A
B
8.00 -----
15.50 7.92
23.42 15.84
31.34 23.76
39.26 31.68
R Type (Guide Key: Right Side, Color: Black)
Part Number
DF22R-1S-7.92C(28)
DF22R-2S-7.92C(28)
DF22R-3S-7.92C(28)
DF22R-4S-7.92C(28)
DF22R-5S-7.92C(28)
CL No.
680-1026-7-28
680-1027-0-28
680-1028-2-28
680-1029-5-28
680-1030-4-28
Number of contacts
1
2
3
4
5
A
B
8.00 -----
15.50 7.92
23.42 15.84
31.34 23.76
39.26 31.68
L Type (Guide Key: Left Side, Color: Red)
Part Number
DF22L-1S-7.92C(28)
DF22L-2S-7.92C(28)
DF22L-3S-7.92C(28)
DF22L-4S-7.92C(28)
DF22L-5S-7.92C(28)
CL No.
680-1031-7-28
680-1032-0-28
680-1033-2-28
680-1034-5-28
680-1035-8-28
Number of contacts
1
2
3
4
5
A
B
8.00 -----
15.50 7.92
23.42 15.84
31.34 23.76
39.26 31.68
Note: Bag packaging (100 pieces/bag). Order by number of bags.
3
sCrimp
Sockets (Height, Long Type)
Shown with terminated and installed contacts.
Shown with terminated and installed contacts.
1 Pos.
8
7.7
2 to 5 Pos.
P=
7.92
A
B
Type
4
Type
3
Height: Long type, Height: Long type,
Enhanced
Standard lock
ergonomic lock
Type
4
Type
3
Height: Long type, Height: Long type,
Enhanced
Standard lock
Contact No. 1
ergonomic lock
14.5
14.5
23
(12.75)
(11.55)
Cavity No.
A
1
No. of contacts
indicator
(12.75)
(11.55)
Contact No. 1
indicator
A
3
23
10.4
7.7
Cavity No.
No. of contacts
indicator
s
Type III
Height: Long type, Standard lock
s
Type IV
Height: Long type, Enhanced ergonomic lock
Standard Type (Guide Key: Inside, Color: White)
Part Number
DF22B-1S-7.92C
DF22B-2S-7.92C
DF22B-3S-7.92C
DF22B-4S-7.92C
DF22B-5S-7.92C
Standard Type (Guide Key: Inside, Color: White)
B
Part Number
DF22C-1S-7.92C
DF22C-2S-7.92C
DF22C-3S-7.92C
DF22C-4S-7.92C
DF22C-5S-7.92C
CL No.
680-1096-2
680-1097-5
680-1098-8
680-1099-0
680-1100-8
Number of contacts
1
2
3
4
5
A
CL No.
680-1101-0
680-1102-3
680-1103-6
680-1104-9
680-1105-1
Number of contacts
1
2
3
4
5
A
B
8.00 -----
15.50 7.92
23.42 15.84
31.34 23.76
39.26 31.68
8.00 -----
15.50 7.92
23.42 15.84
31.34 23.76
39.26 31.68
R Type (Guide Key: Right Side, Color: Black)
Part Number
DF22BR-1S-7.92C
DF22BR-2S-7.92C
DF22BR-3S-7.92C
DF22BR-4S-7.92C
DF22BR-5S-7.92C
R Type (Guide Key: Right Side, Color: Black)
A
B
Part Number
DF22CR-1S-7.92C
DF22CR-2S-7.92C
DF22CR-3S-7.92C
DF22CR-4S-7.92C
DF22CR-5S-7.92C
CL No.
Reserved for
product expansion
Number of contacts
1
2
3
4
5
CL No.
Reserved for
product expansion
Number of contacts
1
2
3
4
5
A
B
8.00 -----
15.50 7.92
23.42 15.84
31.34 23.76
39.26 31.68
8.00 -----
15.50 7.92
23.42 15.84
31.34 23.76
39.26 31.68
L Type (Guide Key: Left Side, Color: Red)
Part Number
DF22BL-1S-7.92C
DF22BL-2S-7.92C
DF22BL-3S-7.92C
DF22BL-4S-7.92C
DF22BL-5S-7.92C
L Type (Guide Key: Left Side, Color: Red)
A
B
Part Number
DF22CL-1S-7.92C
DF22CL-2S-7.92C
DF22CL-3S-7.92C
DF22CL-4S-7.92C
DF22CL-5S-7.92C
CL No.
Reserved for
product expansion
Number of contacts
1
2
3
4
5
CL No.
Reserved for
product expansion
Number of contacts
1
2
3
4
5
A
B
8.00 -----
15.50 7.92
23.42 15.84
31.34 23.76
39.26 31.68
8.00 -----
15.50 7.92
23.42 15.84
31.34 23.76
39.26 31.68
Note: Bag packaging (100 pieces/bag). Order by number of bags.
4
sStraight
header
1 Pos.
10.8
4.05
1.5
9.3
A
2 to 5 Pos.
Cavity No.
No. of contacts
indicator
12.45
9.7
3
A
B
A
Cavity No.
12.45
Contact No. 1
indicator
18.1
18.1
9
3.7
3.2
2.3
8.7
10.8
3.9
3.2
0.8
3.7
Ø1.5
3.45
0.8
4.35
1
No. of contacts
indicator
Standard Type (Guide Key: Inside, Color: Natural Beige)
Part Number
DF22-1P-7.92DSA
DF22-2P-7.92DSA
DF22-3P-7.92DSA
DF22-4P-7.92DSA
DF22-5P-7.92DSA
BPCB
mounting pattern
(Board thickens: 1.6±0.1)
1 Pos.
11.1±0.1
8.5
2.5
+0.1
0
2-R0.5
+0.1
--0.2
CL No.
680-1013-5
680-1014-8
680-1015-0
680-1016-3
680-1017-6
Number of contacts
1
2
3
4
5
A
B
R Type (Guide Key: Right Side, Color: Black)
Part Number
DF22R-1P-7.92DSA
DF22R-2P-7.92DSA
DF22R-3P-7.92DSA
DF22R-4P-7.92DSA
DF22R-5P-7.92DSA
CL No.
680-1036-0
680-1037-3
680-1038-6
680-1039-9
680-1040-8
Number of contacts
1
2
3
4
5
A
B
Part Number
DF22L-1P-7.92DSA
DF22L-2P-7.92DSA
DF22L-3P-7.92DSA
DF22L-4P-7.92DSA
DF22L-5P-7.92DSA
CL No.
680-1041-0
680-1042-3
680-1043-6
680-1044-9
680-1045-1
Number of contacts
1
2
3
4
5
A
B
4.35±0.05
10.08 -----
17.22 7.92
25.14 15.84
33.06 23.76
40.98 31.68
*
L Type (Guide Key: Left Side, Color: Red)
-Ø
1.
7
+
0
0 .1
10.08 -----
17.22 7.92
25.14 15.84
33.06 23.76
40.98 31.68
2 to 5 Pos.
3.45±0.05
Ø1
.6
.1
+0 0
P=7.92±0.05
B±0.05
Note: Bag packaging (100 pieces/bag). Order by number of bags.
3.4±0.1
3.2±0.05
1
+0.1
0
10.08 -----
17.22 7.92
25.14 15.84
33.06 23.76
40.98 31.68
1.4
5
