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ES2000

Flame-retardant, adhesive-lined heat-shrinkable

tubing (extended temperature range)

Adhesive-lined ES2000 heat-

shrinkable tubing is specifically

designed to meet automotive industry

requirements for environmental

sealing and electrical insulation of

automotive wire splices, terminations,

and components.

ES2000 tubing has an outer jacket

of radiation-crosslinked, semirigid

polyolefin. Flame-retardant and

mechanically tough, the jacket

provides strain relief and abrasion

protection of wire splices and

mechanically sensitive components.

The inner layer of the tubing is a

unique hot-melt adhesive, specially

formulated to adhere to all major

types of automotive wire insulation

and to perform well at an extended

temperature range. The adhesive

forms an effective barrier against

automotive fluids and moisture,

helping to protect the harness

from the effects of corrosion and

water wicking.

Because ES2000 tubing has a high

shrink ratio, only a few sizes are

needed to cover a wide range of

splice and component diameters.

ES2000 tubing dimensions have been

engineered to provide low-cost

sealing solutions on multiple-wire

splices (up to seven wires per side),

using standard Tyco Electronics

application equipment.

Temperature rating

Full recovery temperature:

Continuous operating temperature:

135°C

–40°C to 130°C

Specifications*



Type

ES2000

Raychem

RT-1112

E85381

*When ordering, always specify latest issue.

Dimensions (millimeters/inches)

Expanded as supplied

Fully recovered

after heating

Inside diameter (including core)

D (min.)

d (max.)

Expanded

Recovered after

Part number

ES2000-No.1

ES2000-No.2

ES2000-No.3

ES2000-No.4

as supplied

5.72

0.225

7.44

0.293

10.85

17.78

0.427

0.700

heating

1.27

0.050

1.65

0.065

2.41

4.45

0.095

0.175

Recovered wall thickness**

Minimum

total wall

1.20

0.047

1.52

0.060

1.91

2.41

0.075

0.095

jacket wall

0.64

0.025

0.76

0.030

0.89

1.04

0.035

0.041

Minimum

adhesive wall

0.56

0.022

0.76

0.030

1.02

1.37

0.040

0.054

**Wall thickness will be less if tubing recovery is restricted during shrinkage.

Ordering information

Color

Size selection

Standard packaging

Marking

Ordering description

Black

Consult manufacturer’s recommended size selection guidelines.

Cut pieces. See reverse for information on standard cut lengths.

Tubing will be marked with the number size (for example, ES-1, ES-2, ES-3, or ES-4).

Specify product name, size, color, and cut length; for example, ES2000-No.2-0-50MM (0=Black).

Specification values

Property

Dimensions

Longitudinal change

Tensile strength

Ultimate elongation

Secant modulus at 2%

(expanded)*

Heat shock

(4 hours at 225°C/437°F)

Dynamic cut through

Volume resistivity

Flammability

Unit

(inches)

percent

psi

(MPa)

percent

psi

(MPa)

Requirement

See reverse

0 to –10

1500

(10.3)

minimum

250 minimum

20,000

(137)

minimum

No dripping, flowing or

cracking of outer jacket

(13.6)

minimum

1.0 X 10

minimum

Self-extinguishing

within 30 seconds

0.25 maximum

See note below

microamps

0.25 maximum

See note below

No breakdown

See note below

microamps

percent

0.25 maximum

See note below

0.25 maximum

50 maximum

Method of test

ASTM D 2671

ASTM D3032

ASTM D 2671

See note below

Material

pounds

(kg)

ohm-cm

Splice performance

Current leakage

Room temperature flex test

Current leakage

Thermal shock

Current leakage

Low-temperature flexibility

Dielectric withstand

1 minute at 1000 V

Heat aging

Current leakage

Fluid immersion

Current leakage

Swell

microamps

Note: Consult Raychem RT-1112 for specific details about test procedures.

*Calculate based on wall thickness of jacket only.

Standard cut lengths

Part number

ES2000-No. 1

ES2000-No. 2

ES2000-No. 3

ES2000-No. 4

Standard cut length

27 mm, 50 mm, 65 mm

1220 mm

27 mm, 50 mm, 65 mm

1220 mm

27 mm, 65 mm, 75 mm

1220 mm

27 mm, 75 mm, 90 mm

1220 mm

Cut length tolerance

± 1.5 mm

± 25.4 mm

± 1.5 mm

± 25.4 mm

± 1.5 mm

± 25.4 mm

± 1.5 mm

± 25.4 mm

Raychem is a trademark of Tyco Electronics Corporation.

Users should independently evaluate the suitability of the product for their application.

Tyco Electronics Corporation

300 Constitution Drive

Menlo Park, CA 94025-1164

USA

Tel: (800) 926-2425 (US & Canada)

Tel: +1 (650) 361-3860 (All other countries)

Faraday Road

Dorcan, Swindon, SN3 5HH

United Kingdom

Tel: +44 1793 528171

3816 Noborito, Tama-ku

Kawasaki, Kanagawa 214-8533

Japan

Tel: +81 44 900 5102

Asia Pacific Headquarters

26 Ang Mo Kio, Industrial Park 2

Singapore 569507

Tel: +65 4866 151

All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their application. Tyco Electronics Corporation makes

no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. Tyco Electronics Corporation’s only obligations are those in the Standard Terms and

Conditions of Sale for these products and in no case will Tyco Electronics Corporation be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of the

product. Tyco Electronics Corporation’s Specifications are subject to change without notice. In addition, Tyco Electronics Corporation reserves the right to make changes in materials or processing

without notification to the Buyer which do not affect compliance with any applicable specification.

For more information about this product visit www.tycoelectronics.com