EXA40 Series
DC-DC CONVERTERS
Single output
40 W High Efficiency DC-DC Converters
1
•
High efficiency topology, 91% typical at 5 V
•
Approved to EN60950, UL1950, CSA C22.2 No. 950
•
Operating ambient temperature of -40 °C to +70 °C
(natural convection)
•
Complies with ETS 300 019-1-3/2-3
•
Complies with ETS 300 132-2 input voltage and current
requirements
•
Fully compliant with ETS 300 386-1
•
RoHS Compliant
The EXA40 Series, comprising 8 different models is targeted specifically at the
telecommunications, industrial electronics, mobile Telecommunications and distributed
power markets. The series offers two wide input voltage ranges of 18 Vdc to 36 Vdc and
36 Vdc to 75 Vdc. Typical efficiencies are 91% for the 5 V output, 88% for the 3.3 V, 86%
for the 2.75 V and 84% for the 1.8 V. The series has been designed primarily for
Telecommunications applications and complies with ETS 300 386-1 immunity and emission
standards for high priority of service class. In addition the series complies with ETS 300
019-1-3 environmental standards (all classes) including shock, vibration, humidity and
thermal performance. A high level of reliability has been designed into all models through
the extensive use of conservative derating criteria. Remote enable and overtemperature
shutdown are included as standard while true latching OVP is available as an option.
All specifications are typical at nominal input, full load at 25 °C unless otherwise stated
2 YEAR WARRANTY
SPECIFICATIONS
OUTPUT SPECIFICATIONS
Voltage adjustability
(See Note 10)
Voltage accuracy
Line regulation
Load regulation
Minimum load
Ripple and noise
20 MHz bandwidth
Temperature coefficient
Transient response
Peak dev. settling time
Short circuit protection
(See Note 5)
INPUT SPECIFICATIONS
Input voltage range
Input current
UVLO turn ON voltage
UVLO turn OFF voltage
Start-up time
24 Vin nominal
48 Vin nominal
No load
Remote OFF
All inputs (See Note 4)
All inputs (See Note 4)
Nominal line
18-36 Vdc
36-75 Vdc
100 mA max.
4 mA max.
94%
86%
50 ms
Open Collector
ref. to -input
4.5 Vdc
<1.0 Vdc
50% to 75% and back
to 1.0%, no external cap.
Low line to high line
Full load to no load
2.75 V, 3.3 V, 5 V
1.8 V output
±10% min.
+12/-17% min.
±1.0%
+0.05%
+0.20%
0%
100 mV pk-pk max.
20 mV rms max.
±0.01%/°C
100 mV
250 µs
EMC CHARACTERISTICS (Cont.)
Radiated emissions
ESD air
ESD contact
Surge (500 V)
Fast transients
Radiated immunity
Conducted immunity
EN55022 (See Design Note 102) Level B
EN61000-4-2, level 3
EN61000-4-2, level 4
EN61000-4-5, level 3, 4
EN61000-4-4, level 3, 4
EN61000-4-3, level 3
EN61000-4-6, level 3
GENERAL SPECIFICATIONS
Efficiency
Basic insulation
Input fuse 24 V
Input fuse 48 V
Switching frequency
Approvals and
standards
(See Notes 7, 8, 9)
Weight
MTBF
(See Design Note 102)
Input/output
(See Note 8)
Fixed
See table
1500 Vdc
3.5 A slow blow
2.0 A slow blow
300 kHz
EN60950
UL1950
CSA C22.2 No. 950
25 g (0.88 oz)
250,000 hours
Continuous
automatic recovery
MIL-HDBK-217
ENVIRONMENTAL SPECIFICATIONS
Thermal performance
Operating ambient
temperature
Non-operating
Loss of Function
Self-Recovery (LFS)
-40 °C to +70 °C,
See curves
-55 °C to +105 °C
75 °C to +85 °C
Over temperature
shutdown
ETS 300 019-2-3
Air temperature
Active high remote ON/OFF
Logic compatibility
ON
OFF
INPUT SPECIFICATIONS
ETS 300 386-1 table 5
Conducted emissions
(See Design Note 102)
Open circuit voltage
Relative humidity
Vibration, Class 3M5
EN55022, internal filter and
two 4 µF film capacitors
EN55022, external filter
Level A
Level B
Shock, Class 3M5
Classes T3.1 to T3.5
Low: IEC 68-2-1
-40 °C
High: IEC 68-2-2
+70 °C
Change: IEC 68-2-1
-40 °C to +70 °C
IEC 68-2-56
10% to 100% RH
IEC 68-2-30
Condensation
IEC68-2-6
2-9 Hz, 3 mm disp.
9-200 Hz 1 g
MIL-STD-202F
Method 204 cond. A
IEC-68-2-29
MIL-STD-202F
Method 213B cond. A
File Name: exa40.pdf Rev (02): 09 Dec 2005
EXA40 Series
DC-DC CONVERTERS
INPUT
VOLTAGE
11,12)
18-36
Single output
40 W High Efficiency DC-DC Converters
2
For the most current data and application support visit www.artesyn.com/powergroup/products.htm
OUTPUT
VOLTAGE
(2)
1.5-2.0 V
2.5-3.0 V
3.0-3.6 V
4.5- 5.5 V
1.5-2.0 V
2.5-3.0 V
3.0-3.6 V
4.5 -5.5 V
NOMINAL
OUTPUT VOLTAGE
1.8 V
2.75 V
3.3 V
5.0 V
1.8 V
2.75 V
3.3 V
5.0 V
OUTPUT
CURRENT (MAX.)
8.0 A
8.0 A
8.0 A
8.0 A
8.0 A
8.0 A
8.0 A
8.0 A
TYPICAL
EFFICIENCY
84%
87%
88%
90%
84%
86%
88%
91%
MODEL
NUMBER
(1,3,11,12)
Vdc
EXA40-24S1V8J
EXA40-24S2V75J
EXA40-24S3V3J
EXA40-24S05J
EXA40-48S1V8J
EXA40-48S2V75J
EXA40-48S3V3J
EXA40-48S05J
18-36 Vdc
18-36 Vdc
18-36 Vdc
36-75 Vdc
36-75 Vdc
36-75 Vdc
36-75 Vdc
Notes
1
True latching OVP is available as an option. Please add the suffix ‘-V’ to the
model number,
e.g. EXA40-24S1V8-VJ.
Additional alphanumeric suffixes
maybe added to indicate minor modifications not affecting the safety
approvals.
2
Gauranteed minimum output voltage range.
3
Latching OVP response time is 1 ms (typical). OVP latch is reset by
toggling remote ON/OFF or by recycling the input voltage.
4
Figures are percentage of minimum input voltage.
5
Rshort ≤20 mΩ.
6
TVS spec : 6V8 @ 10 mA, 10V5 @ 57 A
4V1 @ 1 mA, 7V3 @ 50 A
7
Maximum continuous output power.
40 Watts for S05J models
26.4 Watts for S3V3J models
22 Watts for S2V75J models
14.4 Watts for S1V8J models.
8
User must provide recommended fuses in order to comply with safety
approvals.
9
Maximum temperature on components Q100, Q102 and Q103 not to
exceed 120
°
C. See Application Note 101 for details.
10
For continuous operation below 88%, minimum input voltage trimming up
>5% is not recommended on the 24S05J and 48S05J models.
11
The ‘J’ suffix indicates that these parts are Pb-free (RoHS 6/6) compliant.
TSE RoHS 5/6 (non Pb-free) compliant versions may be available on
special request, please contact your local sales representative for details.
12
NOTICE: Some models do not support all options. Please contact your
local Artesyn representative or use the on-line model number search tool at
http://www.artesyn.com/powergroup/products.htm to find a suitable
alternative.
CAUTION: Hazardous internal voltages and high temperatures.
Ensure that unit is not user accessible.
EXTERNAL OUTPUT TRIMMING
(10)
All models can be externally trimmed by
using the method shown below.
6
6
TRIM
DOWN
8
8
RT
D
10K
TRIMPOT
8
10K
TRIM
UP
7
RT
U
7
DERATING CURVE
Output Power (%)
100%
EXA40-24S05
All other Models
Output Power (%)
75%
50%
25%
27.5%
0%
-40°C -30°C-20°C -10°C 0°C 10°C 20°C 30°C 40°C 50°C 60°C 70°C 80°C 90°C 100°C
AMBIENT TEMPERATURE (°C)
Figure 1: Natural Convection (0.1m/s) Typical derating, See Application Note.
File Name: exa40.pdf Rev (02): 09 Dec 2005
EXA40 Series
DC-DC CONVERTERS
Single output
40 W High Efficiency DC-DC Converters
3
For the most current data and application support visit www.artesyn.com/powergroup/products.htm
2.042
(51.88)
0.142
(3.60)
1.000
(25.40)
0.200
(5.08)
1
0.600
(15.24)
1.200
(30.48)
2
4
8
7
6
0.100
(2.54)
0.300
(7.62)
2.003
(50.88)
0.700
(17.78)
ø0.040
±0.002
(ø1.02)
±0.05
2.200
±0.02
(55.88
±0.5
)
0.200
(5.08)
1.800
(45.72)
2.200
±0.02
(55.88
±0.5
)
0.020
(0.50)
BOTTOM VIEW
ALL DIMENSIONS IN INCHES (MM)
General tolerance
±0.010
(±0.25)
unless otherwise specified
0.398
±0.012
(10.10
±0.3
)
PIN CONNECTIONS
PIN NO.
1
2
4
6
7
8
SINGLE OUTPUT
+ Input
– Input
Remote ON/OFF
+ Output
- Output
Trim
International Safety Standard Approvals
UL/cUL CAN/CSA 22.2 No. 60950-00 : UL 60950
File No. E174104
VDE Certificate No.112836. File No. 10401-3336-0129
CB Report and Certificate to IEC60950, Certificate No. DE1-31103
Datasheet © Artesyn Technologies® 2005
The information and specifications contained in this datasheet are believed to be correct at time of publication. However, Artesyn Technologies accepts no responsibility for consequences arising
from printing errors or inaccuracies. Specifications are subject to change without notice. No rights under any patent accompany the sale of any such product(s) or information contained herein.
Please consult our website for the following items:
Application Note
Longform Data Sheet
www.artesyn.com
File Name: exa40.pdf Rev (02): 09 Dec 2005