S Series Data Sheet
100 Watt AC-DC and DC-DC Converters
Features
Input voltage ranges from 8 to 385 VDC and 85 to 264 VAC, 47-440 Hz
1or 2 isolated outputs up to 48 VDC
Class I equipment
•
RoHS lead solder exemption compliant
•
Extremely-wide input voltage range
•
Input over- and undervoltage lockout
•
Efficient input filter and built-in surge and transient
suppression circuitry
•
Outputs: SELV, no-load, and short-circuit proof
•
No derating over entire operating temperature range
111
4.4"
3U
60
2.4"
12 TE
168
6.6"
•
PCBs coated with protective lacquer
•
Very high reliability
Safety according to IEC/EN 60950
Description
The S Series AC-DC and DC-DC converters represents a broad
and flexible range of power supplies for use in advanced
electronic systems. Features include high efficiency, high
reliability, low output voltage noise and excellent dynamic
response to load/line changes. LS models can be powered by
DC or AC with a wide-input frequency range (without PFC).
The converter inputs are protected against surges and
transients. An input over- and undervoltage lockout circuitry
disables the outputs if the input voltage is outside of the
specified range. Certain types include an inrush current limiter
preventing circuit breakers and fuses from tripping at switch-on.
All outputs are open- and short-circuit proof and are protected
against overvoltages by means of built-in suppressor diodes.
The outputs can be inhibited by a logic signal applied to pin 18
(i). If the inhibit function is not used, pin 18 must be connected
with pin 14 to enable the outputs.
LED indicators display the status of the converter and allow for
visual monitoring of the system at any time.
Full input-to-output, input-to-case, output-to-case and output-to-
output isolation is provided. The converters are designed and
built according to the international safety standards IEC/EN
60950 and EN50155. They have been approved by the safety
agencies TÜV and UL (for USA and Canada).
The case design allows operation at nominal load up to 71 °C in a
free-air ambient temperature. If forced cooling is provided, the
ambient temperature may exceed 71 °C, but the case temperature
must remain below 95 °C under all conditions.
A temperature sensor generates an inhibit signal, which disables
the outputs if the case temperature
Tc
exceeds the limit. The
outputs are automatically re-enabled when the temperature drops
below the limit.
Various options are available to adapt the converters to individual
applications.
The converters may either be plugged into a 19" rack system
according to IEC 60297-3, or be chassis mounted. They are ideally
suited for Railway applications.
Important:
For applications requiring compliance with IEC/EN
61000-3-2 (harmonic distortion), please use our LS4000 and LS5000
Series with incorporated power factor correction (PFC).
Table of Contents
Page
Page
Electromagnetic Compatibility (EMC) ....................................15
Immunity to Environmental Conditions ..................................17
Mechanical Data ....................................................................18
Safety and Installation Instructions ........................................19
Description of Options ............................................................23
Accessories ............................................................................32
EC-Declaration of Conformity ................................................33
Description ................................................................................1
Model Selection ........................................................................2
Part Number Description and Product Marking ........................3
Functional Description ..............................................................4
Electrical Input Data ..................................................................5
Electrical Output Data ..............................................................8
Auxiliary Functions ..................................................................12
APR 26, 2006 revised to SEP 25, 2006
Page 1 of 33
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S Series Data Sheet
100 Watt AC-DC and DC-DC Converters
Model Selection
Non-standard input/output configurations or special custom adaptions are available on request.
Table 1a: Model types AS
Output 1
V
o nom
I
o nom
[VDC]
[A]
5.1
12
15
24
12
15
24
16
8
6.5
4.2
4
3.2
2
Output 2
V
o nom
I
o nom
[VDC]
[A]
-
-
-
-
12
15
24
3
3
3
Input Voltage
V
i min
-
V
i max
8 to 35 VDC
AS1001-7R
AS1301-7R
AS1501-7R
AS1601-7R
AS2320-7R
AS2540-7R
AS2660-7R
Efficiency
η
[%]
76
81
83
84
79
80
80
1
Options
-
-
-
-
4
3.2
2
-9
D
V
P
T
B1, B2
2
Table 1b: Model types BS, CS, and FS
Output 1
V
o nom
I
o nom
[VDC]
[A]
5.1
12
15
24
12
15
24
16
8
6.5
4.2
4
3.2
2
Output 2
V
o nom
I
o nom
[VDC]
[A]
-
-
-
-
12
15
24
3
3
3
Input Voltage
V
i min
-
V
i max
14 to 70 VDC
BS1001-7R
BS1301-7R
BS1501-7R
BS1601-7R
BS2320-7R
BS2540-7R
BS2660-7R
Eff.
1
η
[%]
77
83
85
86
80
82
82
Input Voltage
V
i min
-
V
i max
28 to 140 VDC
CS1001-7R
CS1301-7R
CS1501-7R
CS1601-7R
CS2320-7R
CS2540-7R
CS2660-7R
Eff.
1
η
[%]
77
83
84
85
80
82
82
Input Voltage
V
i min
-
V
i max
20 to 100 VDC
FS1001-7R
FS1301-7R
FS1501-7R
FS1601-7R
FS2320-7R
FS2540-7R
FS2660-7R
Eff.
η
[%]
77
83
84
86
80
82
82
1
Options
-
-
-
-
4
3.2
2
-9
E
4
,
-9E
2
4
V
P
T
B1, B2
Table 1c: Model types DS, ES, and LS
Output 1
V
o nom
I
o nom
[VDC]
[A]
5.1
12
15
24
12
15
24
16
8
6.5
4.2
4
3.2
2
Output 2
V
o nom
I
o nom
[VDC]
[A]
-
-
-
-
12
15
24
3
3
3
Input Voltage
V
i min
-
V
i max
44 to 220 VDC
DS1001-7R
DS1301-7R
DS1501-7R
DS1601-7R
DS2320-7R
DS2540-7R
DS2660-7R
Eff.
1
η
[%]
79
84
86
86
81
82
83
Input Voltage
V
i min
-
V
i max
67 to 385 VDC
----
ES1301-7R
ES1501-7R
ES1601-7R
ES2320-7R
ES2540-7R
ES2660-7R
Eff.
1
η
[%]
--
83
84
86
81
83
83
Input Voltage
V
i min
-
V
i max
88 to 372 VDC
85 to 264 VAC
LS1001-7R
LS1301-7R
LS1501-7R
LS1601-7R
LS2320-7R
LS2540-7R
LS2660-7R
Eff.
η
[%]
78
83
84
85
80
81
81
1
Options
-
-
-
-
4
3.2
2
E
4
, -9E
D
V
P
T
B1, B2
2
4
1
2
3
4
Min. efficiency
η
at
V
i nom
,
I
o nom
, and
T
A
= 25
°C
(DC input for LS models). Typical values are approx. 2% better.
Option V for S1001 models only.
Second output semi-regulated.
Option E only for CS, DS, ES, FS, and LS models; mandatory for all -9 models.
APR 26, 2006 revised to SEP 25, 2006
Page 2 of 33
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S Series Data Sheet
100 Watt AC-DC and DC-DC Converters
Part Number Description and Product Marking
C S 2 5 40 -9 E R
Input voltage range
V
i:
8 - 35
14 - 70
20 - 100
28 - 140
44 - 220
67 - 385
85 - 264 VAC or 88 - 372
VDC ................A
VDC .............. B
VDC .............. F
VDC ................C
VDC ................D
VDC .............. E
VDC................ L
D3 T B1
Series................................................................................S
Number of outputs ........................................................1, 2
Single output models:
Nominal voltage output 1 (main output),
V
o1 nom
5.1 V ......0, 1, 2
12 V ................3
15 V ............4, 5
24 V ................6
Other voltages ............7, 8
Other specifications for
single output models ......01 - 99
Double output models:
Nominal voltage output 1 and 2
12, 12V ......................................................................20
15, 15V ......................................................................40
24, 24V ......................................................................60
Other specifications and additional features ......70 - 99
Operational ambient temperature range
T
A:
–25 to 71 °C................-7
–40 to 71 °C................-9
Other
1
....-0, -5, -6
Auxiliary functions and options:
Inrush current limiter ......................................................E
3
Output voltage control input ..........................................R
2
Potentiometer (output voltage adjustment) ....................P
2
Undervoltage monitor (D0 - DD, to be specified) ..........D
4
ACFAIL signal (V0, V2, V3, to be specified) ..................V
4
Current share ....................................................................T
Cooling plate standard case ..........................................B1
Cooling plate for long case (220 mm)
1
..........................B2
1
2
3
4
1
1
1
Customer-specific models.
Feature R excludes option P and vice versa.
Option E available for CS, DS, ES, FS, and LS models; mandatory for all -9 model types.
Option D excludes option V and vice versa; option V available for S1001 models only.
Example:
CS2540-9ERD3TB1: DC-DC converter, input voltage range 28 - 140 V, double output, each providing 15 V/3.2 A,
equipped with inrush current limiter, R input (voltage adjust), undervoltage monitor D3, current share, and a cooling plate
B1. Ambient temperature –40 to 71 °C.
Product Marking
Basic type designation, applicable approval marks, CE mark, warnings, pin allocation, Power-One patents, and company logo.
Identification of LEDs, test sockets, and potentiometer.
Specific type designation, input voltage range, nominal output voltages and currents, degree of protection, batch no., serial no., and
data code including production site, modification status, and date of production.
APR 26, 2006 revised to SEP 25, 2006
Page 3 of 33
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S Series Data Sheet
100 Watt AC-DC and DC-DC Converters
Functional Description
The input voltage is fed via an input fuse, an input filter, a bridge
rectifier (LS), and an inrush current limiter to the input capacitor.
This capacitor sources a single transistor forward converter.
Each output is powered by a separate secondary winding of the
main transformer. The resultant voltages are rectified and their
ripple smoothed by a power choke and output filter. The control
logic senses the main output voltage
V
o1 and generates, with
respect to the maximum admissible output currents, the control
signal for the primary switching transistor.
The second output of double-output models is controlled by the
main output but has independent current limiting. If the main output
is driven into current limitation, the second output voltage will fall as
well and vice versa.
P
26
N
5
03057-022706
16 R
Y
Vi+
28
18 i
20 D/V
Control circuit
22 T
12 S+
4
Output
filter
6
Vo+
2
1
Input filter
4
Forward converter
(approx. 120 kHz)
Y
8
Vo–
10
Fuse
Y
3
L
5
30
Vi– 32
Y
14 S–
24
Fig. 1
Block diagram of single output converters AS - LS1000
P
–
+
03058-022706
16 R
N
5
26
Vi+ 28
Input filter
1
4
Y
2
18 i
20 D
Control circuit
22 T
Forward converter
(approx. 110 kHz)
Y
Output 1
filter
12 Vo1+
14 Vo1–
4
6
Vo2+
Fuse
Y
Y
3
L
5
Vi–
30
32
Y
Y
Output 2
filter
8
10
Vo2–
24
–
+
Fig. 2
Block diagram of symmetrical double output converters AS - LS2000
1
2
Transient suppressor (VDR) in CS, DS, ES, FS, LS models
Suppressor diode in AS, BS, CS, FS models
3
4
5
Inrush current limiter in CS, DS, ES, LS (NTC resistor or option E circuit)
Bridge rectifier (LS only)
LS models
APR 26, 2006 revised to SEP 25, 2006
Page 4 of 33
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S Series Data Sheet
100 Watt AC-DC and DC-DC Converters
Electrical Input Data
General Conditions
–
T
A
= 25 °C, unless
T
C
is specified.
– Pin 18 connected to pin 14, R input not connected,
V
o adjusted to
V
o nom (option P)
– Sense line pins S+ and S– connected to Vo+ and Vo–, respectively.
Table 2a: Input data
Input
Characteristics
Conditions
min
8
15
7.5
2.5
1.5
65
1040
EN 55022
Vi
nom,
Io
nom
0
A
A
40
0
100
370
B
A
80
0
AS
typ
max
35
min
14
30
4.3
2.5
1.5
70
1500
B
B
100
VDC
BS
typ
max
70
min
20
50
2.6
2.5
1.5
mΩ
μF
A
W
FS
typ
max
100
Unit
VDC
V
i
V
i nom
I
i
P
i0
Pi
inh
Ri
Ci
Vi
RFI
Vi
abs
Operating input voltage
Nominal input voltage
Input current
No-load input power
Idle input power
Input resistance
Input capacitance
Conducted input RFI
Radiated input RFI
Input voltage limits
without damage
Io
= 0
- Io
nom
T
C min
- T
C max
Vi
nom,
Io
nom
1
Vi
min
- Vi
max
converter inhibited
Table 2b: Input data
Input
Characteristics
Conditions
min
28
CS
typ
max
140
min
44
DS
typ
max
220
min
67
ES
typ
max
385
LS
min typ max
88
85
60
110
1.1
2.5
1.5
150
2
4
Unit
VDC
4
V
i
V
i nom
Ii
P
i0
P
i inh
R
i
R
NTC
C
i
V
i RFI
V
i abs
1
2
Operating input voltage
Io
= 0
- Io
nom
T
C min
- T
C max
372
264
310
0.4
VAC
VDC
A
Nominal input voltage
Input current
No-load input power
Idle input power
Input resistance
NTC resistance
220
0.55
2.5
1.5
2.5
1.5
180
480
4
270
B
B
400
3
Vi
nom,
Io
nom
1
Vi
min
- Vi
max
converter inhibited
2.1
2.5
4.5
W
170
1
830
2
330
B
B
154
0
mΩ
4
270
B
A
Ω
μF
Input capacitance
Conducted input RFI
Radiated input RFI
Input voltage limits
without damage
EN 55022
Vi
nom,
Io
nom
0
B
B
0
400
-400
400
VDC
For double output models both outputs loaded with
I
o nom
.
Valid for -7 versions without option E. This is the nominal value at 25
°
C and applies to cold models at initial switch-on cycle. Subsequent
switch-on/off cycles increase the inrush current peak value.
For 1 s max.
AC operating frequency range is 47 to 440 Hz (440 Hz for 115 V mains). For frequencies
≥
63 Hz refer to
Safety and Installation Instructions.
3
4
Input Transient Protection
A suppressor diode and/or a VDR (depending on input voltage
range) together with the input fuse and a symmetrical input filter
form an effective protection against high input transient voltages
which typically occur in most installations, but especially in
battery-driven mobile applications.
Nominal battery voltages in use are: 12, 24, 36, 48, 60, 72, 110,
and 220 V. In most cases each nominal value is specified in a
APR 26, 2006 revised to SEP 25, 2006
tolerance of –30% to 25%.
In certain applications, surges according to RIA 12 are
specified in addition to those defined in IEC 60571-1. The
power supply must not switch off during these surges and
since their energy can practically not be absorbed an
extremely wide input range is required. The ES input range
for 110 V batteries has been designed and tested to meet
this requirement.
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