FX4040G7XX
Vishay
Universal Constant Current Control 1 Channel and 2 Channels
The Smallest and Low Profile Constant Current Control 0 - 2.0A,
up to 35V, with 170W/in
3
Power Density and High Efficiency
FEATURES
•
Fully integrated Universal Constant Current Control LED
driver
•
Power density - more than 170W/inch
3
•
Controlled output current
•
BGA construction
•
Temperature range: - 40°C to + 85°C
•
No external components required
•
Output power 60W per channel
•
2 totally independant channels
•
Maximum current 2.0A per channel
•
Low profile
The Universal Constant Current Control is a 1&2 channel
driver dedicated for optimum performance to drive Power
LED s. FX4040 is a complete adjustable system solution for
all Power LED s with high current from 20mA up to 2A. The
FX4040 provides a constant current without exceeding the
applicable LED voltage to ensure the specified LED load life
time. The integrated Universal Constant Current Control
provides flexibility of utilizing various battery configurations
and chemistries such as NiCd, NiMH, or Li+ and fixed power
supplies with input voltage up to 35v. An additional flexibility
is provided by using external resistors adjusting the constant
output current to various LED configurations.
The FX4040 Universal Constant Current Control is available
in 9-ports BGA package. In order to satisfy the stringent
ambient temperature requirements, the Universal Constant
Current Control is designed to handle the industrial
temperature range of - 40°C to + 85°C.
APPLICATION
•
LED lighting
•
Backlight
•
Bike lamps
•
Positioning with LASER LEDs
•
UV LEDs for ink drying
•
Infrared LEDs
•
Headlights and flashlights
•
Medical instrumentation
•
General and emergency/alarm lighting
•
Design and architectural lighting
•
Interior and runway lights
•
Outdoor accent lighting
•
Household appliances
CIRCUIT IDENTIFIER
CIRCUIT IDENTIFIER
TYPE
G711
G721
SINGLE
DOUBLE
MAX INPUT
VOLTAGE
20V
20V
MAX INPUT VOLTAGE WITH
ADDITIONAL CAP.*
35V
35V
*Note: For input voltage higher than 20V, a 10µF capacitor (35V rating minimum) must be connected between points R
0
and V
L
ORDERING INFORMATION
FX
FUNCTION
SIZE
CIRCUIT IDENTIFIER
OUTPUT VOLTAGE - ADJ for adjustable version - self selectable output voltage. (see note below)
PACKAGING - B1 = 10pcs in bulk; B5 = 50pcs in bulk; T1 = 1000pcs in 13” reel; T2 = 250pcs in 7” reel.
For lead (Pb)-free solder please add E2 suffix.
* Note: for fixed output current please contact FunctionPAK@vishay.com
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86
For technical questions, contact FunctionPAK@vishay.com
For marketing questions, contact FunctionPAK.marketing@vishay.com
Document Number: 10138
Revision: 22-Sep-04
4040
G7XX
ADJ
FX4040G7XX
Vishay
DIMENSIONS
in inches [millimeters]
L
A
B
T
Ball Diameter
0.40 ± 0.01
[10 ± 0.25]
0.1 ± 0.01
[2.54 ± 0.25]
0.05 ± 0.01
[1.19 ± 0.25]
0.11 max
[2.8 max]
0.03 ± 0.001
[0.762 ± 0.025]
T
L
L
B
A
B
A
BGA
CHANNEL 1
R0
1
2
Vin
6
R0
1
V
L
3
8
CHANNEL 2
R0
2
4
Vin
R0
2
V
L
7
V
IN
GND
1
LOAD
V
IN
GND
9
LOAD
PIN CONFIGURATION
UPPER SIDE
CONFIGURATION
SINGLE
COMPONENT
PIN
GND
Vin
V
L
R0*
NC
1
2
3
6
4, 5, 7 - 9
DOUBLE
COMPONENT
CHANNEL 1
PIN
1
2
3
6
5
DOUBLE
COMPONENT
CHANNEL 2
PIN
9
8
7
4
5
7
4
1
8
5
2
9
6
3
* Note: R0 can be already built in on request.
RECOMMENDED PAD PATTERN
in inches [millimeters]
D
A
D
9
A
0.1 ± 0.01
[2.54 ± 0.25]
0.03 ± 0.001
[0.8 ± 0.02]
A
Document Number: 10138
Revision: 22-Sep-04
For technical questions, contact FunctionPAK@vishay.com
For marketing questions, contact FunctionPAK.marketing@vishay.com
www.vishay.com
87
FX4040G7XX
Vishay
STANDARD ELECTRICAL SPECIFICATIONS
PARAMETER
Input
Voltage G711/G721
Insulation
Test Voltage
Resistance
Leakage Current
Output
W
D
* = (V
in
-V
L
) I
L
UNIT
V
DC
V
AC
Ω
nA
W
W
W
W
W
V
V
DC
°C
V
DC
°C
A
%
gr.
°C
°C
°C
°C/W
D
*
- 40
- 55
T
j
θ
JA
150
82
60Hz 60sec
V
ISO
= 500 V
DC
V
ISO
= 500 V
DC
for 1 component at 25°C ambient temperature
for 1 component at 85°C ambient temperature
for 2 components at 25°C ambient temperature
for 2 components at 85°C ambient temperature
at V
in
- V
L
= 0.65V
input and output voltage gap
17
above 25°C ambient temperature
17
above 25°C ambient temperature
at 25°C ambient temperature
- 10 %
750
1 x 10
11
5
1.2
0.8
1.2
0.8
60
20
30
120
30
120
2
+ 10 %
0.5
+ 85
+ 125
CONDITION
MINIMUM
TYPICAL
20
MAXIMUM
35
Power (V
L
x I
L
)
Vin - V
L
Voltage G711
Temp at max. power
Voltage G721
Temp. at max. power
Current
Current Tolerance
General
Package Weight
Temperature
Operation
Storage
Operating Junction Temp.
Thermal Impedance
*Note: W
D
= Power Dissipated
PIN DESCRIPTION
R0
C0
R0
Vin
V
L
GND
PIN
Vin
GND
R0
DESCRIPTION
Input supply voltage
Ground
To be added externally for self selected output current.
V
in
- V
L
-
0.55
0.65
l
out
R
O
=
VL
Output current. LED connection
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88
For technical questions, contact FunctionPAK@vishay.com
For marketing questions, contact FunctionPAK.marketing@vishay.com
Document Number: 10138
Revision: 22-Sep-04
FX4040G7XX
Vishay
DEMONSTRATION BOARD
TEST SET-UP AND OPERATION
1. Connect the DB according to the circuit drawing below
without connecting the LED
2. Use DC power supply, with at least capability of 40V; 2A.
3. For applying up to 35V input voltage please add 10µF
(at least 35V rating) between points R
0
and V
L
.
4. Connect R
0
resistor between points Vin and R
0.
5. Adjust R
0
to full CCW.
6. Connect the LED or equivalent resistor value according to
the circuit drawing below.
7. Adjust power supply to a minimum of 1V above the LED
voltage*.
8. Increase R
0
value by adjusting it CW. See how the output
current rises.
*note: W
D
**= (Vin - V
L
) I
L
< 1.5W
Vin - VL = < 20V
**WD = Power Dissipation
0.64in
(16.3 mm)
RECOMMENDED BOARD LAYOUT
0.1 in (2.54 mm)
8
VISHAY
FX4040G7XX
B0014
5
Ø Drill size
0.040 in (1.02 mm)
0.1 in (2.54 mm)
0.874 in
(22.2 mm)
Ø Pad Recommended 0.060 in
1
4
0.1 in
(2.54 mm)
0.23in
(5.84 mm)
0.31 in
(7.9 mm)
Standard Strip 0.1" (2.54 mm) Centers,
Double Row
All Positions Filled
0.1 in
(2.54 mm)
0.016 in
(0.41 mm) x
0.031 in
(0.79 mm)
Configuration
View from bottom side
PIn 1
Single Component
Pin
Double Component Channel 1 Double Component Channel 2
Pin
6, 7
5
4
3
Pin
8
1
2
Channel 2
GND
Vin
V
L
R
0
Channel 1
5
4
3
R0
C0
R0
C0
5
Vin
3
R0
4
V
L
A
8
Vin
2
R0
1
V
L
A
+
-
GND
6, 7
V
+
-
GND
6, 7
V
Document Number: 10138
Revision: 22-Sep-04
For technical questions, contact FunctionPAK@vishay.com
For marketing questions, contact FunctionPAK.marketing@vishay.com
www.vishay.com
89
FX4040G7XX
Vishay
SOLDERING PROFILE
All of the components must be dried prior to assembly as follows:
1.Samples and package type B1 and B5, bulk components - the recommended drying process is to be done at 125°C for 48 hours.
2. For package type T5 - per JEDEC J-STD-033 level 5.
For taped components the recommended drying process is to be done at maximum 70°C.
RECOMMENDED SOLDERING PROFILE
250
217°C/sec
Max
200
0.5-1°C/sec
Temperature (°C)
Time above
liquidus
30-90sec
150
30-60sec
Pre-Heating
zone
2.5°C/sec
Max
100
0.5-2.5°C/sec
50
0
50
100
150
Time (sec)
200
250
300
RECOMMENDED LEAD (PB)-FREE SOLDERING PROFILE
240°C
±
5°C
250
200
0.5-1°C/sec
Temperature (°C)
Time above
liquidus
30-90sec
2.5°C/sec
Max
150
30-60sec
Pre-Heating
zone
100
0.5-2.5°C/sec
50
0
50
100
150
200
Time (sec)
250
300
350
400
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90
For technical questions, contact FunctionPAK@vishay.com
For marketing questions, contact FunctionPAK.marketing@vishay.com
Document Number: 10138
Revision: 22-Sep-04
