G2S150-AB56-42
Operating instructions
1. SAFETY REGULATIONS AND NOTES
Please read these operating instructions carefully before starting to work
with the device. Observe the following warnings to prevent malfunctions
or physical damage to both property and people.
These operating instructions are to be regarded as part of this device.
If the device is sold or transferred, the operating instructions must
accompany it.
These operating instructions may be duplicated and forwarded for
information about potential dangers and their prevention.
ebm-papst Mulfingen GmbH & Co. KG
Bachmühle 2
D-74673 Mulfingen
Phone +49 (0) 7938 81-0
Fax +49 (0) 7938 81-110
info1@de.ebmpapst.com
www.ebmpapst.com
CONTENTS
1. SAFETY REGULATIONS AND NOTES
1.1 Levels of hazard warnings
1.2 Staff qualification
1.3 Basic safety rules
1.4 Electrical voltage
1.5 Safety and protective functions
1.6 Mechanical movement
1.7 Emission
1.8 Hot surface
1.9 Transport
1.10 Storage
1.11 Disposal
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1.1 Levels of hazard warnings
These operating instructions use the following hazard levels to indicate
potentially hazardous situations and important safety regulations:
DANGER
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury. Compliance with
the measures is mandatory.
WARNING
Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Exercise extreme
caution while working.
CAUTION
Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or damage of property.
NOTE
A potentially harmful situation can occur and, if not avoided, can
lead to property damage.
2. PROPER USE
3. TECHNICAL DATA
3.1 Product drawing
3.2 Nominal data
3.3 Technical features
3.4 Mounting data
3.5 Transport and storage conditions
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1.2 Staff qualification
The device may only be transported, unpacked, installed, operated,
maintained and otherwise used by trained and authorised technical staff.
Only authorised specialists are permitted to install the device, to carry
out a test run and to perform work on the electrical installation.
4. CONNECTION AND START-UP
4.1 Connecting the mechanical system
4.2 Connecting the electrical system
4.3 Connection of the cables
4.4 Connection screen
Translation of the original operating instructions
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1.3 Basic safety rules
Any safety hazards stemming from the device must be re-evaluated
once it is installed in the end device.
Observe the following when working on the unit:
;
Do not make any modifications, additions or conversions to the
device without the approval of ebm-papst.
4.5 Checking the connections
4.6 Switch on device
4.7 Switching off the device
1.4 Electrical voltage
;
Check the electrical equipment of the device at regular intervals, refer
to chapter 5.2 Safety test.
;
Replace loose connections and defective cables immediately.
DANGER
Electrical load on the device
Risk of electric shock
→ Stand on a rubber mat if you are working on an electrically
charged device.
WARNING
Terminals and connections have voltage even with a
unit that is shut off
Electric shock
→ Wait five minutes after disconnecting the voltage at all poles
before opening the device.
5. MAINTENANCE, MALFUNCTIONS, POSSIBLE
CAUSES AND REMEDIES
5.1 Cleaning
5.2 Safety test
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Item no. 10970-5-9970 · Revision 70745 · Release 2014-03-17 · Page 1 / 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
G2S150-AB56-42
Operating instructions
1.8 Hot surface
CAUTION
High temperature at the motor housing
Danger of burn injuries
→ Ensure that sufficient protection against accidental contact is
provided.
CAUTION
In the event of failure, there is electric voltage at the
rotor and impeller
The rotor and impeller are base insulated.
→ Do not touch the rotor and impeller once they are installed.
CAUTION
The motor restarts automatically when operating voltage
is applied, e.g. after a power failure.
Danger of injury
→ Keep out of the danger zone of the device.
→ When working on the device, switch off the mains
supply voltage and secure the latter from being switched on
again.
→ Wait until the device stops.
1.9 Transport
NOTE
Transport of device
→ Transport the device in its original packaging only.
→ Secure the device so that it does not slip, e.g. by using a
clamping strap.
1.5 Safety and protective functions
DANGER
Missing safety device and non-functioning safety device
If there is no safety device, you could be seriously injured, for
example if you reach into the running device or your hands are
sucked into it.
→ Operate the device only with a fixed and isolating safety
protection and a fixed guard grille.
The guard must withstand the kinetic energy of a fan blade
detaching at maximum speed.
→ The device is a built-in component. You, the owner/
operator, are responsible for providing adequate protection for
the device.
→ Shut down the device immediately if you detect a
missing or ineffective protective feature.
1.10 Storage
;
Store the device, partially or fully assembled, in a dry and
weatherproof manner in the original packing in a clean environment.
;
Protect the device from environmental impacts and dirt until the final
installation.
;
We recommend storing the device for a maximum up to one year to
guarantee proper operation and longest possible service life.
;
Even devices explicitly suited for outdoor use are to be stored as
described prior to being commissioned.
;
Maintain the storage temperature, see
chapter 3.5 Transport and storage conditions.
1.11 Disposal
When disposing of the device, please comply with all relevant
requirements and regulations applicable in your country.
1.6 Mechanical movement
DANGER
Rotating device
Body parts that come into contact with the rotor and impeller
can be injured.
→ Secure the device against accidental contact.
Translation of the original operating instructions
→ Before working on the system/machine, wait until all
parts have come to a standstill.
WARNING
Rotating device
Long hair, loose items of clothing and jewellery could become
entangled and pulled into the device. You could be injured.
→ Do not wear any loose clothing or jewellery while working
on rotating parts.
→ Protect long hair by wearing a cap.
1.7 Emission
WARNING
Depending on the installation and operating conditions,
a sound pressure level greater than 70 dB(A) may arise.
Danger of noise-induced hearing loss
→ Take appropriate technical safety measures.
→ Protect operating personnel with appropriate safety
equipment, e.g. hearing protection.
→ Also observe the requirements of local agencies.
Item no. 10970-5-9970 · Revision 70745 · Release 2014-03-17 · Page 2 / 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
G2S150-AB56-42
Operating instructions
2. PROPER USE
The device is exclusively designed as a built-in device for moving air
according to its technical data.
Any other or secondary use is deemed improper and constitutes a
misuse of the device.
Installations on the customer's side must meet the mechanical, thermal
and service life-related stresses that can occur.
Proper use also includes:
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The device is to be used solely outside of the EU.
Moving air with a density of 1.2 kg/m³.
Using the device in accordance with the permitted ambient
temperature, see chapter 3.5 Transport and storage conditions and
chapter 3.2 Nominal data.
Operating the device with all protective features in place.
Minding the operating instructions.
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Improper use
Using the device in the following ways is particularly prohibited and
may cause hazards:
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Operating the device with an imbalance, e.g. caused by dirt deposits
or icing.
Moving air that contains abrasive particles.
Moving highly corrosive air, e.g. salt spray mist. Exceptions are
devices that are intended for salt spray mist and protected accordingly.
Moving air that contains dust pollution, e.g. suctioning off saw dust.
Operating the device close to flammable materials or components.
Operating the device in an explosive atmosphere.
Using the device as a safety component or for taking on safety-
related functions.
Operation with completely or partially disassembled or modified
protective features.
In addition, all application options that are not listed under proper use.
Translation of the original operating instructions
Item no. 10970-5-9970 · Revision 70745 · Release 2014-03-17 · Page 3 / 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
G2S150-AB56-42
Operating instructions
3. TECHNICAL DATA
3.1 Product drawing
All measures have the unit mm.
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3
Translation of the original operating instructions
Centrifugal impeller (sheet steel, galvanised)
Centrifugal impeller (sheet steel, rust and acid-resistant)
Connection line FEP AWG20, 6 mm bared
Item no. 10970-5-9970 · Revision 70745 · Release 2014-03-17 · Page 4 / 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com
G2S150-AB56-42
Operating instructions
3.5 Transport and storage conditions
M2S052-CA
1~
230
60
fa
CE
1800
57
0.32
0
45
;
Use the device in accordance with its protection type.
Max. permissible
ambient motor temp.
(transp./ storage)
Min. permissible
ambient motor temp.
(transp./storage)
+ 80 °C
3.2 Nominal data
Motor
Phase
Nominal voltage / VAC
Frequency / Hz
Type of data definition
Valid for approval /
standard
Speed / min
-1
Power input / W
Current draw / A
Min. back pressure / Pa
Max. ambient
temperature
/ °C
- 40 °C
ml = Max. load · me = Max. efficiency · fa = Running at free air
cs = Customer specs · cu = Customer unit
Subject to alterations
3.3 Technical features
Mass
Size
Surface of rotor
Material of impeller
Housing material
Direction of rotation
Type of protection
Insulation class
Mounting position
Condensate discharge
holes
Operation mode
Motor bearing
Touch current acc.
IEC 60990 (measuring
network Fig. 4, TN
system)
Motor protection
Protection class
Product conforming
to standard
Approval
1.2 kg
150 mm
Partially cast in aluminium
Sheet steel, rust and acid-resistant
Die-cast aluminium
Clockwise, seen on rotor
IP 20
"F"
Any
None
S1
Ball bearing
< 0.75 mA
Translation of the original operating instructions
Thermal overload protector (TOP) wired
internally
I (if earth wire is connected by customer)
EN 60335-1; CE
UL 1004-1; CSA C22.2 Nr.100
For cyclic speed loads, note that the rotating parts of the device
are designed for maximum one million load cycles. If you have
specific questions, contact ebm-papst for support.
3.4 Mounting data
For depth of screw, see chapter 3.1 Product drawing
;
Secure the mounting screws against accidentally coming loose (e.g.
by using self-locking screws).
Strength class for
mounting screws
8.8
You can obtain additional mounting data from the product drawing if
necessary.
Item no. 10970-5-9970 · Revision 70745 · Release 2014-03-17 · Page 5 / 9
ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone +49 (0) 7938 81-0 · Fax +49 (0) 7938 81-110 · info1@de.ebmpapst.com · www.ebmpapst.com