G9EA-1
DC Power Relays (60-A, 100-A Models)
DC Power Relays Capable of Interrupting
High-voltage, High-current Loads
• A compact relay (73 x 36 x 67.2 mm (L x W x H)) capable of switching 400-V
60-A DC loads. (Capable of interrupting 600 A at 300 VDC max.)
• The switching section and driving section are gas-injected and hermetically
sealed, allowing these compact relays to interrupt high-capacity loads. The sealed
construction also requires no arc space, saves space, and helps ensure safe
applications.
• Downsizing and optimum design allow no restrictions on the mounting direction.
• Terminal Cover and DIN Track Adapters are also available for industrial
applications.
• UL/CSA standard UL508 approved.
RoHS Compliant
Refer to
"DC Power Relays Common Precautions".
■Model
Number Legend
G 9 E A -@-@-@-@
— — — —
1 2 3 4
1. Number of Poles
1: 1 pole
2. Contact Form
Blank: SPST-NO
3. Coil Terminals
B: M3.5 screw terminals
Blank: Lead wire output
4. Special Functions
CA: High-current conduction (100 A)
■List
of Models
Classification
Switching/current
conduction models
High-current conduction
models
Terminals
Coil terminals
Screw terminals
Lead wires
Screw terminals
Lead wires
Screw terminals
SPST-NO
Contact terminals
Contact form
Rated coil voltage
12 VDC
24 VDC
48 VDC
60 VDC
100 VDC
Model
G9EA-1-B
G9EA-1
G9EA-1-B-CA
G9EA-1-CA
G
9
E
A
-
1
Note 1. Two M5 screws are provided for the contact terminal connection.
Note 2. Two M3.5 screws are provided for the coil terminal connection.
■Ratings
●Coil
Item
Rated voltage
12 VDC
24 VDC
48 VDC
60 VDC
100 VDC
Rated current
(mA)
417
208
102
86.2
53.6
Coil resistance
(Ω)
28.8
115.2
469.3
695.7
1864
75% max. of rated
voltage
8% min. of rated
voltage
130% of rated
voltage (at 23°C
within 10 minutes)
Approx. 5 W
Approx. 5.2 W
Approx. 5.4 W
Must-operate voltage
(V)
Must-release voltage
(V)
Maximum voltage
(V)
Power consumption
(W)
Note 1. The figures for the rated current and coil resistance are for a coil temperature of 23°C and have a tolerance of
±10%.
Note 2. The figures for the operating characteristics are for a coil temperature of 23°C.
Note 3. The figure for the maximum voltage is the maximum voltage that can be applied to the relay coil.
●Contacts
Item
Rated load
Rated carry current
Maximum switching voltage
Maximum switching current
Resistive load
G9EA-1(-B)
60 A at 400 VDC, 100 A at 120 VDC
60 A
400 V
100 A
G9EA-1(-B)-CA
30 A at 400 VDC
100 A
400 V
30 A
1
G9EA-1
■Characteristics
Item
Contact resistance 1
Contact voltage drop
Operate time
Release time
Insulation
resistance
Dielectric
strength *2
Between coil and contacts
Between contacts of the same polarity
Between coil and contacts
Between contacts of the same polarity
Destruction
Malfunction
Destruction
Malfunction
Model
G9EA-1(-B)
DC Power Relays (60-A, 100-A Models)
G9EA-1(-B)-CA
10 mΩ max. (0.3 mΩ typical)
0.1 V max. (for a carry current of 100 A)
50 ms max.
30 ms max.
1,000 MΩ min.
1,000 MΩ min.
2,500 VAC, 1 min
2,500 VAC, 1 min
4,500 V
30 mΩ max. (0.6 mΩ typical)
0.1 V max. (for a carry current of 60 A)
Impulse withstand voltage *3
Vibration
resistance
Shock
resistance
10 to 55 to 10 Hz, 0.75-mm single amplitude (Acceleration: 2.94 to 88.9 m/s
2
)
10 to 55 to 10 Hz, 0.75-mm single amplitude (Acceleration: 2.94 to 88.9 m/s
2
)
490 m/s
2
196 m/s
2
200,000 ops. min.
120 VDC, 100 A, 3,000 ops. min.
400 VDC, 30 A, 1,000 ops. min.
120 VDC, 30 A, 2,500 ops. min.
−
150 A (10 min)
−
100 A at 120 VDC (150 times min.)
−
5% to 85% RH
Approx. 310 g
400 VDC, 60 A, 3,000 ops. min.
400 VDC, 30 A, 30,000 ops. min.
100 A (10 min)
600 A at 300 VDC (5 times)
180 A at 400 VDC (100 times min.)
−60
A at 200 VDC (1,000 times min.)
−40
to 70°C (with no icing or condensation)
Mechanical endurance *4
Electrical endurance (resistive load) *5
Short-time carry current
Maximum interruption current
Overload interruption
Reverse polarity interruption
Ambient operating temperature
Ambient operating humidity
Weight (including accessories)
G
9
E
A
-
1
Note. The above values are initial values at an ambient temperature of 23°C unless otherwise specified.
*1. The contact resistance was measured with 1A at 5VDC using the voltage drop method.
*2. The insulation resistance was measured with a 500-VDC megohmmeter.
*3. The impulse withstand voltage was measured with a JEC-212 (1981) standard impulse voltage waveform (1.2 × 50
μs).
*4. The mechanical endurance was measured at a switching frequency of 3,600 operations/hr.
*5. The electrical endurance was measured at a switching frequency of 60 operations/hr.
■Engineering
Data
G9EA-1(-B) Switching/Current Conduction Models
●
Maximum Switching Capacity
Switching current (A)
1,000
500
300
G9EA-1
DC resistive load
100
50
30
●
Electrical Endurance (Switching
Performance)
Operations (x 10,000)
10
5
3
Switching 120-VDC resistive
load (positive direction)
●
Electrical Endurance (Interruption
Performance)
Operations
10,000
5,000
3,000
1,000
1
0.5
0.3 Switching 400-VDC
resistive load
(positive direction)
0.1
500
300
100
50
30
10
5
3
1
10
30
50
100
300
500 1,000
10
30
50
100
300
500 1,000
Switching current (A)
Switching current (A)
Interrupting 400-VDC resistive
load (positive direction)
10
5
3
0.05
0.03
1
10
30
50
100
300
500 1,000
Switching voltage (V)
0.01
●
Carry Current vs Energizing Time
Energizing time (s)
100,000
10,000
1,000
100
10
1
10
30
50
100
300
500 1,000
Carry current (A)
2
G9EA-1
G9EA-1(-B)-CA High-current Conduction Models
DC Power Relays (60-A, 100-A Models)
●
Maximum Switching Capacity
Contact current (A)
1,000
500
300
●
Electrical Endurance (Switching
Performance)
Operations
10,000
5,000
3,000
Switching 120-VDC resistive
load (positive direction)
●
Carry Current vs Energizing Time
Energizing time (s)
100,000
10,000
100
50
30
G9EA-1-CA
DC resistive load
1,000
500
300
1,000
100
10
5
3
100
50
30
1
10
30
50
100
300
500 1,000
10
30
50
100
300
500 1,000
Switching current (A)
Carry current (A)
10
1
10
30
50
100
300
500 1,000
Switching voltage (V)
10
All G9EA-1 Models
●
Must-operate Voltage and
Must-release Voltage
Distributions
Number of Relays
30
Sample: G9EA-1
Number: 35
Must-operate voltage
Must-release voltage
●
Time Characteristic Distributions
Number of contacts
20
●
Vibration Malfunction
Single amplitude (mm)
1
0.9
0.8
0.7
0.6
0.5
0.4
Confirmed area
Sample: G9EA-1
Number: 35
Operate time
Release time
Sample: G9EA-1
Number: 5
Unconfirmed area
25
15
20
15
10
10
0.3
5
5
0.2
0.1
0
20
40
60
80
100
0
0
5.0
10.0
15.0
20.0
25.0
30.0
1
3
5
10
30
50
100
Time (ms)
Frequency (Hz)
G
9
E
A
-
1
Percentage of rated voltage (%)
●
Vibration Resistance
Rate of change (%)
●
Shock Malfunction
1(+)
●
Shock Resistance
Rate of change (%)
10.0
8.0
6.0
4.0
2.0
0.0
Must-operate voltage
Must-release voltage
2(-)
CO
-1-B
A 40
60
EA
G9 DC
N
01
V
JAPA
-00
K1
12
IN
62
DE
MA
Lo
t No
. 13
T:
AC DC
NT 0V
10.0
8.0
6.0
4.0
2.0
Sample: G9EA-1
Number: 5
Unit: m/s
2
Sample: G9EA-1
Number: 5
Y
1,000
800
Z’
Z
X
Sample: G9EA-1
Number: 5
Y’
Y X’
Z
X
600
400
Must-release voltage
0.0
−2.0
−4.0
−6.0
−8.0
−10.0
Start
After test
Characteristics were measured after applying vibration
at a frequency of 10 to 55 Hz (single amplitude of 0.75
mm) to the test piece (not energized) for 2 hours each
in 3 directions. The percentage rate of change is the
average value for all of the samples
Z’
200
−2.0
−4.0
X’
Energized
−6.0
−8.0
−10.0
Must-operate voltage
200
Deenergized
400
600
800
1,000
Y’
The value at which malfunction occurred was
measured after applying shock to the test piece
3 times each in 6 directions along 3 axes.
Start
After test
Characteristics were measured after applying a shock
of 490 m
2
/s to the test piece 3 times each in 6
directions along 3 axes. The percentage rate of
change is the average value for all of the samples.
3
G9EA-1
■Dimensions
(Unit: mm)
●
Models with Screw Terminals
G9EA-1-B(-CA)
7
2-M5
DC Power Relays (60-A, 100-A Models)
Terminal Arrangement/
Internal Connections
(TOP VIEW)
1(+)
24
36
2(−)
2
7
17.5
8
Note: Be sure to connect terminals
with the correct polarity.
Coils do not have polarity.
1(+
)
)
2(-
2-M3.5
T:
AC C
NT 0VD
CO 40
A
60
-00
01
B
-1-
EAC
G9VD
APAN
J
1
A
2
E IN
D
M
Lo
tN
o.
13
62
K1
Two, 6.2-dia. holes
47
61
73
Mounting Hole Dimensions
(TOP VIEW)
15.3
Two, M6 or 6.5-dia. holes
15.2
2(−)
1(+)
Dimension (mm)
10 or lower
10 to 50
50 or higher
Tolerance (mm)
±0.3
±0.5
±1
39.7
(Coil terminal
height)
G9EA-1-B
12VDC
CONTACT:
60A 400VDC
MADE IN JAPAN
Lot No. 1362K1-0001
67.2
60.7
(Terminal
height)
61
±0.1
10.5
24
±0.1
●
Models with Lead Wires
G9EA-1(-CA)
2-M5
Terminal Arrangement/
Internal Connections
(TOP VIEW)
1(+)
G
9
E
A
-
1
)
1(+
24
36
2(−)
2(-)
1
EA-
G9 DC
AN
12V
IN JAP
E
MA
D
Lot
No
T:
AC DC
NT
CO 400V
60A
001
2
17.5
Two, 6.2-dia. holes
47
61
73
7
8
Note: Be sure to connect terminals with the
correct polarity. Coils do not have
polarity.
. 13
1-0
62K
Mounting Hole Dimensions
(TOP VIEW)
15.3
Two, M6 or 6.5-dia. holes
15.2
(10)
230
±20
2(−)
1(+)
7
8
G9EA-1
12VDC
MADE IN JAPAN
CONTACT:
60A 400VDC
Dimension (mm)
10 or lower
10 to 50
50 or higher
Tolerance (mm)
±0.3
±0.5
±1
67.2
60.7
(Terminal
height)
61
±0.1
Lot No. 1362K1-0001
10.5
24
±0.1
4
G9EA-1
■Options
(Unit: mm)
●
Terminal Cover
P9EA-C
DC Power Relays (60-A, 100-A Models)
17 * 31
P9
MA
DE
IN
36
EA
-C
C<
JAP
AN
>P
C-A
E9P
N
<CP
APAJ
NI E
>
D
AM
13.2* 21
6
17 *
49
17 *
* Dimensions of cutouts for wiring.
Note: Be sure to remove the
cutouts for wiring that are
located in the wiring outlet
direction before installing
the Terminal Cover.
Dimension (mm)
10 or lower
10 to 50
50 or higher
Tolerance (mm)
±0.3
±0.5
±1
●
DIN Track Adapter
P9EA-D
2-M5
61
±0.1
88
P9EA-D
24
±0.1
50
12
Dimension (mm)
10 or lower
10 to 50
50 or higher
Tolerance (mm)
±0.3
±0.5
±1
G
9
E
A
-
1
5