G-Series
G-Series
DIN-RAIL CIRCUIT BREAKER
Resources:
Configure a Complete Part
The G-Series hydraulic-magnetic circuit breaker insures maximum protection by integrating wiping contacts
for longevity; a common trip linkage between poles; a unique terminal bus connection system; and optional
integrated auxiliary switch. It is also suitable for reverse feed and provides finger safe terminals. This DIN rail
mount circuit breaker accommodates either a 35mm x 7.5mm, or a 35mm x 15mm symmetrical din rails.
G-Series DIN Rail Circuit Breaker:
UL 489 Listed: 1 to 3 poles; 1-50 Amps; 125 VDC, 240 VAC;
UL 1077 Recognized: 1 to 4 poles; 0.1-63 Amps; 80 VDC, 240 VAC/480VAC; cUL, TUV, CSA & CCC.
Download CAD & Sales Drawing
Product Highlights:
• DIN Rail Mounting
• UL 489 Listed
• UL 1077 Recognized, cUL, TUV, CSA & CCC
• Wiping Contacts
• Common Trip Linkage Between Poles
• Optional Integrated Auxiliary Switch
Typical Applications:
• Renewable Energy
• Telecom
• Control Panels
• Industrial Automation Controls
Carling Technologies, Inc.
60 Johnson Avenue, Plainville, CT
06062
Email:
sales
@
carlingtech.com
Application Support:
team2
@
carlingtech.com
Phone:
860.793.9281
Fax:
860.793.9231
www.carlingtech.com
2 |
G-Series Circuit Breaker - DIN Rail – Design Features
G-Series
DESIGN FEATURES
Meet UL 489 Spacing Requirements
TERMINAL BARRIERS
4.56 in
[115.87 mm]
Snap on Back Panel
Rail Mounting for
either 35 x 7.5 mm
or 35 x 15 mm
DIN RAIL
MOUNTING
2.167 in
[55.04 mm]
OPTIONAL AUXILIARY SWITCH
Provides Breaker Status Indication
Secures Circuit Breaker to the DIN Rail
DIN RAIL LOCK
Auxiliary Switch with Internal Connector
Example Plugs:
Spring clamp terminals
Screw terminals
Screw terminals 45° angle
Internal connector
Dimensions in mm
Advantages:
- Pre-wiring is possible
- Easy interchangeable
- Time saving solution
- Various connection methods
- Many different plugs
Wire size solid wire
Wire size stranded wire
Wire size stranded wire with ferrule
Wire stripping length
0.2 - 1.5 mm 2
0.2 - 2.5 mm 2
0.25 - 1.5 mm 2
10 mm
The auxiliary contact with internal connector can be used with Phoenix Combicon plugs. Phoenix item
number internal connector: 1753453. The circuit breaker is standard delivered without plugs.
*Manufacturer reserves the right to change product specification without prior notice.
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
3 |
G-Series Circuit Breaker - DIN Rail – General Specifications
Electrical Tables
Circuit
Configuration
Table A:
Lists UL Recognized, CSA Accepted and TUV Certified capabilities as a Component Supplementary Protector.
G-SERIES TABLE A: COMPONENT SUPPLEMENTARY PROTECTORS
Max
Rating
Minimum
Frequency Phase
Poles
Voltage
Current Rating Short Circuit Capacity (Amps)
Full Load
Without Backup Fuse
UL/CSA
TUV
Amps
Application Codes
UL
CSA
Series
80
240
240
480
DC
50 / 60
50 / 60
50 / 60
---
1
1
3
1
1
2
3
.1 - 63
.1 - 63
.1 - 63
.1 - 63
3000
3000
3000
1500
1500
1500
1500
415V, 1000
TC1, OL1, U1
TC1, OL1, U1
TC1, OL1, U1
TC1, OL1, U1
TC1, OL1, U1
TC1, OL1, U1
TC1, OL1, U1
TC1, OL1, U1
Table B:
Lists UL Listed (489) configuration and performance capabilities.
G-SERIES TABLE B: UL 489 LISTED BRANCH CIRCUIT BREAKERS
Circuit
Configuration
Max Rating
Series
1
80
125
120
120 / 240
240
Voltage
Frequency Phase
DC
DC
50 / 60
50 / 60
50 / 60
---
---
1
1
1
1
2
1
1 - 3
1
1
Poles
Current Rating
Full Load Amps
Interrupting Capacity
(Amps RMS)
1 - 50
1 - 50
1 - 50
1 - 50
1 - 25
5000
5000
5000
5000
5000
One pole out of the three poles must be a neutral break.
Electrical
Maximum Voltage
AC: 240VAC (single pole),
480VAC (3 poles, additional pole
shall be dedicated for neutral break)
DC: 80VDC (single pole & multipole)
Current Rating
0.1 – 63A. Other ratings available,
see Ordering Scheme.
Auxiliary Switch Rating (optional) Integrated, load side.
SPST, 3A – 125VAC, 2A – 30VDC.
Auxiliary switch senses the on & off
position of circuit breaker handle,
as well as contact arm position.
Switch connections are screw
terminals.
Insulation Resistance
Minimum of 100 Megohms at 500 VDC
Dielectric Strength
UL, CSA: 1960 V 50/60 Hz for one
minute between all electrically
isolated terminals. G-Series circuit
breakers comply with the 8mm
spacing and 3750V 50/60 Hz dielectric
requirements from hazardous
voltage to operator accessible
surfaces, between adjacent poles
and from main circuits to auxiliary
circuits per Publications EN 60950
and VDE 0805.
Resistance, Impedance Values from Line to Load Terminal -
based on series trip circuit breaker.
RESISTANCE, IMPEDANCE VALUES
from Line to Load Terminals
(Values Based on Series Trip Circuit Breaker)
Mechanical
Endurance
Trip Free
Trip Indication
10,000 ON-OFF operations @ 6 per
minute; with rated current & voltage.
All G-Series circuit breakers will
trip on overload, even when actuator
is forcibly held in the ON position.
The operating actuator moves
positively to the OFF position when
an overload causes the breaker to
trip. With mid-trip, the handle moves
to the mid position on electrical trip
of the circuit breaker. With mid trip
handle with alarm switch, handle
moves to the mid position and the
alarm switch actuates when the
circuit breaker is electrically tripped.
1 pole ≤ 63A, 2 poles ≤ 63A per pole
Approx.172 grams/pole ( 4.13 oz).
Housing: Black
Physical
Number of Poles
Weight
Standard Colors
1000
CURRENT
100
TOLERANCE
(%)
(AMPS)
10
O
H
M
S
0.10 - 5.0
5.1 - 20.0
20.1 - 63.0
15
25
35
1
0.1
0.01
0.001
0.01
0.1
AMPERE RATING
1
10
100
Designed in accordance with requirements of specification
MIL-PRF-55629 & MIL-STD-202 as follows:
Shock
Withstands 100 Gs, 6ms sawtooth
while carrying rated current per
Method 213, Test Condition “I”.
Instantaneous and ultrashort curves
tested @ 90% of rated current.
Vibration
Withstands 0.060” excursion from
10-55 Hz & 10 Gs 55-500 Hz, @
rated current per Method 204C, Test
Cond. A. Instantaneous & ultrashort
curves tested @ 90% of rated
current.
Moisture Resistance
Method 106D, i.e., ten 24-hour
cycles @ +25°C to +65°C, 80-98% RH.
Salt Spray
Method 101, Condition A (90-95%
RH @ 5% NaCl Solution, 96 hrs).
Thermal Shock
Method 107D, Condition A (five cycles
@ -55°C to +25°C to +85°C to +25°C).
Operating Temperature -40°C to +85°C
Environmental
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
4 |
G-Series Circuit Breaker - DIN Rail – UL Recognized – Ordering Scheme
1
Series
G A 1
2
Actuator
3
Poles
4
Circuit
B 0
5
Aux/Alarm
Switch
6
Frequency
& Delay
24
7
Current Rating
620
8
Terminal
1 1
9
Actuator
Color &
Legend
10
Rating
D C
11
Agency
Approval
1 SERIES
G
2 ACTUATOR
A
Handle, one per pole
S
Mid-Trip Handle, one per pole
3 POLES
1
One
2
Two
8 TERMINAL
1
Screw Terminal
9 ACTUATOR COLOR & LEGEND
Actuator Color
I-O
White
A
Black
C
F
Red
Green
H
Blue
K
Yellow
M
Gray
P
Orange
R
10 APPLICATION RATING
B
125 VDC
5
D
240 VAC
H
480 VAC
4
M
80 VDC
11 AGENCY APPROVAL
A
Without Approvals
C
UL Recognized, CSA Accepted
E
UL Recognized, CSA Accepted, TUV Certified, CCC Certified
Notes:
1
Switch only circuit only available when tied to a protected pole (Circuit code B)
- for .2 to 30 amps select current code 630
- for 31 to 50 amps select current code 650
- for 51 to 63 amps select current code 663
- Use delay 03 for all switch only poles
2
Hi Inrush Delays limited to 50A max
3
On multi-pole breakers one auxiliary switch is supplied , mounted in the extreme
left pole when viewed from front of panel
4
480 VAC rating requires 3 or 4 pole break 3Φ and 2 pole break 1Φ
5
This construction is polarity sensitive when constructed as a single pole unit,
125 VDC is only available without agency approvals
3
4
Three
Four
4 CIRCUIT
A
1
Switch Only (no coil)
B
Series Trip (current)
5 AUXILIARY / ALARM SWITCH
3
0
without Aux Switch
1
S.P.D.T., Screw Terminal
3
S.P.D.T. Screw Terminal (Gold Contacts)
5
Plug-in Terminal
6
Plug-in Terminal (Gold Contacts)
ON-OFF
B
D
G
J
L
N
Q
S
Dual
1
2
3
4
5
6
7
8
Legend Color
Black
White
White
White
White
Black
Black
Black
6 FREQUENCY & DELAY
03
10
11
12
14
16
20
21
22
24
Switch Only
DC, Instantaneous
DC, Ultra Short
DC, Short
DC, Medium
DC, Long
50/60 Hz Instantaneous
50/60 Ultra Short
50/60 Hz Short
50/60 Hz Medium
26
42
44
46
52
54
56
50/60 Hz Long
50/60 Hz High-inrush Short
2
50/60 Hz High-inrush Medium
50/60 Hz High-inrush Long
DC High-inrush Short
DC High-inrush Medium
DC High-inrush Long
7 CURRENT RATING (AMPERES)
CODE
210
220
225
230
235
240
245
250
255
260
265
270
275
280
285
290
0.100
0.200
0.250
0.300
0.350
0.400
0.450
0.500
0.550
0.600
0.650
0.700
0.750
0.800
0.850
0.900
AMPERES
410
512
415
517
420
522
425
527
430
435
440
445
450
455
460
465
1.000
1.250
1.500
1.750
2.000
2.250
2.500
2.750
3.000
3.500
4.000
4.500
5.000
5.500
6.000
6.500
470
475
480
485
490
495
610
710
611
711
612
712
613
614
615
616
7.000
7.500
8.000
8.500
9.000
9.500
10.000
10.500
11.000
11.500
12.000
12.500
13.000
14.000
15.000
16.000
617
618
620
622
624
625
630
635
640
650
655
660
663
17.000
18.000
20.000
22.000
24.000
25.000
30.000
35.000
40.000
50.000
55.000
60.000
63.000
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
5 |
G-Series Circuit Breaker - DIN Rail – UL489 – Ordering Scheme
1
Series
G A 1
2
Actuator
3
Poles
4
Circuit
B 0
5
Aux/Alarm
Switch
6
Frequency
& Delay
24
7
Current Rating
620
8
Terminal
1 1
9
Actuator
Color &
Legend
10
Rating
D G
11
Agency
Approval
1 SERIES
G
2 ACTUATOR
A
Handle, one per pole
S
1
Mid-Trip Handle, one per pole
3 POLES
1
One
2
Two
3
Three
4 CIRCUIT
B
Series Trip (current)
5 AUXILIARY / ALARM SWITCH
3
0
without Aux Switch
1
S.P.D.T., Screw Terminal
3
S.P.D.T. Screw Terminal (Gold Contacts)
5
Plug-in Terminal
6
Plug-in Terminal (Gold Contacts)
8 TERMINAL
1
Screw Terminal
9 ACTUATOR COLOR & LEGEND
Actuator Color
ON-OFF
White
B
Black
D
G
Red
Green
J
Blue
L
Yellow
N
Gray
Q
Orange
S
10 APPLICATION RATING
B
125 VDC
5
C
120/240 VAC
6
D
240 VAC
7
K
120 VAC
8
M
80 VDC
9
11 AGENCY APPROVAL
A
Without Approvals
G
UL489 Listed
Notes:
1
Mid-trip Handle(s) available at 1 pole unit and 2 pole unit only.
2
Third pole of a 3 pole unit is switch only pole.
3
On multi-pole breakers one auxiliary switch is supplied, mounted in the extreme left
pole when viewed from front of panel.
4
Hi Inrush Delays limited to 50A maximum.
5
125VDC for 2 pole unit only.
6
120/240VAC for 2 pole and 3 pole unit only. Limited to 50A maximum, and third pole
of a 3-pole unit is switch only pole.
7
240VAC for 1 pole unit only, limited to 25A maximum
8
120VAC for 1 pole unit only, limited to 50A maximum.
9
80VDC for 1 pole unit only
Dual
1
2
3
4
5
6
7
8
Legend Color
Black
White
White
White
White
Black
Black
Black
6 FREQUENCY & DELAY
11
12
14
16
21
22
24
26
DC, Ultra Short
DC, Short
DC, Medium
DC, Long
50/60 Ultra Short
50/60 Hz Short
50/60 Hz Medium
50/60 Hz Long
42
44
46
52
54
56
50/60 Hz High-inrush Short
4
50/60 Hz High-inrush Medium
4
50/60 Hz High-inrush Long
4
DC High-inrush Short
4
DC High-inrush Medium
4
DC High-inrush Long
4
7 CURRENT RATING (AMPERES)
CODE
410
512
415
517
420
522
425
527
430
435
440
1.000
1.250
1.500
1.750
2.000
2.250
2.500
2.750
3.000
3.500
4.000
AMPERES
445
450
455
460
465
470
475
480
485
490
495
4.500
5.000
5.500
6.000
6.500
7.000
7.500
8.000
8.500
9.000
9.500
610
710
611
711
612
712
613
614
615
616
617
10.000
10.500
11.000
11.500
12.000
12.500
13.000
14.000
15.000
16.000
17.000
618
620
622
624
625
630
635
640
650
18.000
20.000
22.000
24.000
25.000
30.000
35.000
40.000
50.000
Email: sales
@
carlingtech.com Application Support: team2@carlingtech.com
Phone: (860) 793–9281 Fax: (860) 793–9231
www.carlingtech.com
NXP MCU
